The Ingenieur Vol 57 January-March 2014 The Ingenieur Vol 57 January-March 2014 | Page 46
INGENIEUR
with regards to proper maintenance of cooling
towers. However, developing countries including
Malaysia do not have any such legislation and
relies on the designers and operators to be aware
of the risk of Legionnaires and to mitigate against
it.
Nonetheless, local designers and operators
are able to refer to the numerous available
international codes and guides for cooling towers
and hot water systems relating to good practice to
mitigate against Legionnaires. Even the Malaysia
Standard on Code of Practice on Energy Efficiency
for Cooling Towers (expected to be published in
early 2014), stipulates the minimum distance
apart for cooling tower to any outdoor intake, as
well as types of water treatment requirement.
In general, the risk from exposure to
Legionnaires can be controlled by measures
which do not allow the proliferation of Legionella
bacteria in the system and reduce exposure to
water droplets and aerosol. Precautions include
the following;
Controlling the release of water spray;
Avoidance of water temperatures (25-45°C)
and conditions that favour the proliferation of
Legionella bacteria and other micro-organisms;
Avoidance of water stagnation which may
encourage the growth of bio film;
Avoidance of the use of materials that
harbour bacteria and other micro-organisms, or
provide nutrients for microbial growth;
Maintenance of the cleanliness of the system
and the water in it;
Use of water treatment techniques. For
cooling towers, apart from traditional chemical
treatment, use of non-chemical means of changing
water chemistry have gained traction in recent
years led no doubt by the sustainability a.k.a. green
agenda. These non-chemical means in turn, may
be grouped into five basic categories: magnetic,
alternating-current (AC) induction, electrostatic,
ultrasonic, and mechanical energy (cavitation);
and
Action to ensure the correct and safe
operation and maintenance of the water system.
RECOMMENDED CHECKLISTS
Monitoring
The composition of the make-up of cooling
water should be routinely monitored to ensure
the continued effectiveness of the treatment
programme. The frequency and extent will depend
on the operating characteristics of the system;
the minimum recommended frequency being once
a week to ensure that dosage and bleed rates is
correct (see Table A).
Table A: On-site Monitoring checks recommended for Good Operating Practice
Parameter
Timing
Make-up water
Calcium hardness as mg/l CaCO3
Magnesium hardness as mg/l CaCO3
Total hardness as mg/l CaCO3
Total alkalinity as mg/l CaCO3
Chloride as mg/l Cl
Sulphate as mg/l SO4
Conductivity µs (Total dissolved solids)
Suspended solids mg/l
Inhibitor(s) level mg/l
Oxidising biocide mg/l
Temperature °C
pH
Soluble iron as mg/l Fe
Total iron as mg/l Fe
Concentration factor
Microbiological activity
Legionella
6
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VOL 57 JANUARY-MARCH 2014
VOL 55 JUNE 2013
Cooling water
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