The Civil Engineering Contractor May 2019 | Page 31

FEATURE: PILING AND LATERAL SUPPORT earthmoving vehicles were unable to work efficiently. In this regard, Franki requested a thick stone mattress in lieu of the soft soil platform. This was provided, drastically improving productivity. The piling works started early June 2018 and, in terms of budget, the cost of Franki’s alternative solution will still be less than the original alternative solution — hence the project is within budget. Competition is fearsome The sector is “probably in its worst position in 50 years”, says Whittaker. But in fact, MegaPile Inland has recently enjoyed a growth spurt. Whittaker had until last year been under a restraint agreement from his previous Durban-based partnership (MegaPile) and on its expiry, from 1 March, has opened a new operation in KwaZulu-Natal called KZN Piling, as well as in the Cape Town market, where there had been a close-knit number of players. The company has also expanded into the mining sector with Mega Mining. Being coastal locations, Durban and Cape Town require a different type of pile because it is typically soft sands and saturated ground, explains Whittaker, and for this reason, not many inland companies have ventured to the coast. It does sometimes work in reverse: Whittaker himself commenced his career in Durban in 1996. Another KwaZulu-Natal-based piling company to have gone national is VNA Piling, which describes itself as “well acquainted with demanding soil profiles in South Africa — and particularly in the Durban and Richard’s Bay areas with high water tables and collapsing ground”. Almost two decades ago, it took this experience to Gauteng, Cape Town, and surrounding areas as well as neighbouring states, where numerous projects have been successfully undertaken. VNA Piling has now taken to the lateral support market — and has already successfully www.civilsonline.co.za Errol Braithwaite, MD of Franki Africa [profiled in Civil Engineering Contractor’s October 2018 issue]. MegaPile Inland MD, Greg Whittaker. completing numerous projects in Gauteng and neighbouring states. The piling industry mirrors the tough times being experienced by the broader construction sector, with a number of closures: • Franki (internationally owned by Keller) is the biggest player in the market and one of the few national players; •  MegaPile (both Inland and Coastal, separate companies); • GEL (Ground Engineering Limited) may be in the process of being sold off by troubled parent company Aveng, which is selling off its civil engineering business piecemeal; • Dura ceased trading last year after 55 years, having been an industry giant in the 1980s employing 200 people; • Gauteng Piling, which is wholly owned by the Maas family; • Stefanutti Stocks; • Terra Strata Construction; • VNA Piling; and • Fairbrother Construction. Whittaker says his business is thriving despite this environment, and it has developed a model “which is working”. It retains essentially a small company culture, which embraces personal family values amid a close- knit dynamic, with “a hallmark of innovation”, he explains. Whittaker says that notwithstanding the demise of so many contracting companies — like Liviero Building, Group Five, Basil Read, Esor, NMC Group and more — the piling and lateral support market remains fiercely competitive, though the fallout presents a real opportunity to expand. Consequently, he has ordered additional plant and equipment. He describes the company strategy as being to remain in the mid-tier market, which is able to take on the bigger competitors for mega projects due to a lower overhead structure, but also able to compete at the bottom-tier (residential) end of the market where the bigger players simply could not operate with their corporate overheads. “It’s difficult for these big corporate contractors to survive because they need large infrastructure projects and the government isn’t putting those jobs out at the moment, and even if they are, they’re not paying [on time]. We’re satisfied to be where we are in this mid-tier market.” Innovations in piling and lateral support tend to be in installation techniques and small, everyday improvements in efficiency in concrete, grout, shotcrete, and slurry mixes. “We will always look at these to see how we can make it more cost-effective. You gain an edge in this sector by installing more metres production a day than your competitors.” nn CEC May 2019 | 29