SW MARCH 2022 WEB | Page 46

PHOS-PREP ® Autowash Powder Coating Pre-Treatment Machine
PRE-TREATMENT , SURFACE PREPARATION , DEGREASING & CLEANING

PHOS-PREP ® Autowash Powder Coating Pre-Treatment Machine

PHOS-PREP ® Autowash is our fully automated , pre-treatment machine for use in the powder coating industry .
Our range of PHOS-PREP ® Autowash machines are manufactured and Designed to our specifications by Warren Services in the UK . Our machines come in various sizes with both 2 and 4 tanks and are suitable for most steel and aluminium processes . They are simple to operate , economical to run and complete their cycle quickly .
After loading the parts , the PHOS-PREP ® Autowash heats the chamber to 40 ° C to soften any oil or dirt residue .
The PHOS-PREP ® Autowash 2 stage system then washes the parts with a detergent and phosphate solution . This is followed by a cold water rinse and finally drying at 100 ° C .
The PHOS-PREP ® Autowash 4 stage system , used specifically for aluminium
pre-treatment has been developed around our PHOS-PREP ® Chemistry , to achieve Qualicoat standards .
PHOS-PREP ® Autowash ’ s are made from high Quality Materials and all the tanks and internal surfaces are made from stainless steel .
While the whole process is automatically controlled via an on board PLC computer .
Fully automated sequence . Choice of front or side loading . Very low running costs . Typical cycle time of 20 minutes . Dry-off facility . Multi-metal solutions available to treat both steel and aluminium . Proven design – our machines are currently in use worldwide . Our UK manufacturing plant produces high quality machines , designed and built to last . CE mark . Fully guaranteed . Service contracts available . Training and help with chemical selection . An additional Water recycle unit can be installed to allow for deionisation of water essential for use in hard water areas .
PHOS-PREP ® Chemistry
PTS Group is continually striving to provide new chemistries and products for your metal finishing processes all while focused on safety , energy conservation and environmental compliance , these proven technologies have a positive impact on the environment in addition to cost reduction initiatives .
With PHOS-PREP ® all of your process chemical needs can be met .
Our experienced staff will continually assist you in optimizing your operations to help you become more profitable .
Pre-Treatment Solutions Introduces “ Nano ” technology processes
PP971T & PP920 both provide a thin nano meter range conversion coating on Steel , Galvanised Steel and Aluminium substrates . This latest advancement in our Pre-Treatment process has proven to be a viable alternative for conventional iron phosphate programs . Energy and labour savings have continually been enjoyed with these environmentally friendly products .
Consider these innovative products for your pre-treatment solution .
PHOS-PREP 971T PHOS-PREP 920
Process advantages :
Little or no sludge . Operates at lower temperatures . Components are Biodegradable . Multi Metal effective Treatment . No regulated heavy metals . Operates with a minimum 3 Stages . Runs at reduced concentrations compared with traditional processes . Complies with environmental legislation . Dramatically increase the bonding area for powder coating . Provides corrosion performance that meets typical finishing specifications . Comparable Salt Spray in comparison to traditional Iron Phosphates ( up to 1000 hours on Steel & 3000 hours on Aluminium ).
For more information , contact us today . Telephone : 02475 090 133 Email : sales @ pretreatmentsolutionsltd . com Visit : www . pretreatmentsolutionsltd . com
44 MARCH 2022 twitter : @ surfaceworldmag