FRASER TECHNOLOGIES
The low boiling point means that parts dry quickly , reducing solvent usage . Plus , as the new system is fully sealed , with automated filling , no requirement for extraction and no solvent on the parts at the end of the process , operators are never exposed to the chemistry . This makes the system much safer for both staff and the environment .
The Results
The critical objective was to eliminate false failures during the CMM test process , generated by residual contamination . The final trial report confirmed that this had been achieved and the machine was approved for production . Since instalment in June 2019 , the company has seen a 100 % success rate for cleanliness for these components .
This has had a huge knock on effect , as CMM rework has dropped by 90 %, dramatically improving the time taken on the process . This has reduced lead times and allowed for increased volume through the CMM , saving time and money . With increased automation , no need to add manual checks and much less maintenance , personnel have been freed up to focus on value-added work rather than problem solving . And , crucially , there are clear improvements in the cleanliness of the parts .
Chris Jeffery , manufacturing engineer at the company , led the project . He commented :
“ The 100 % cleanliness success rate is exactly what we were looking for . The process is significantly more efficient , which has in turn reduced our lead times and costs . This reduces the cost of the engine and the time spent on the process , which ultimately allows for increased innovation and guarantees the brand ’ s quality .
“ We ’ ve worked with Fraser Technologies for many years , and I knew they would deliver on this challenge . They always provide a professional , hands-on approach , helping towards a solution at every stage . They offer an excellent level of support , with ongoing improvements , problem-solving workshops and they are always available when we need them .
“ We can already see scope to further improve efficiencies in the future , and I look forward to continuing to work with them as part of our dedication to improvements in this area .”
Graham Fraser , managing director of Fraser Technologies added :
“ With a company like this , every product without exception must be cleaned and degreased to the very highest standard .
“ We ’ re seeing an increasing number of businesses demanding higher cleaning precision in their components , with reductions in particle tolerances across a number of sectors . This , combined with the demand for increased efficiencies , reduced emissions and minimised costs , means that superior cleaning technology – like the new generation of solvents – is critical to more and more businesses .
“ Our solutions are always tailored to a customer ’ s exact demands , and we create bespoke options , as we did for this customer . We believe in a partnership approach , so we ’ re committed to providing solutions for our customers – working together for a common goal , to achieve a successful outcome .
“ We are incredibly proud to work with this company , and add them to our corporate partnership portfolio . They are exceptionally professional , great to work with and while their standards can be challenging , coming up with a solution for them is very rewarding .”
Telephone : + 44 ( 1 ) 506 443058 Email : sales @ frasertech . co . uk Visit : www . frasertech . co . uk
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