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Technical Information Tap Geometry
Geometry
Sutton Designation
Description Tap geometry Surface
GG
For cast iron – iron is a very abrasive material, therefore to increase tool life the taps are always surface treated or coated to resist the abrasion. The thread limit for this range is 6HX, which is high limit of the 6H tolerance allowing for longer wear life.
Straight flutes with low rake angle
TiCN Plasma Nitride Ni
N For normal, general purpose type materials – suited to a wide range of materials, with normal rakes & relief’ s. This is existing geometry that Sutton Tools has
historically manufactured.
Normal rake angle & normal thread relief
Bright Blu TiN
UNI
For normal, general purpose type materials – suited to a wide range of materials, with normal rakes & high relief’ s. However tap material is powder metal high speed steel( PMHSS), which due to its finer grain structure than that of conventional HSS, higher hardness can be achieved with excellent toughness, along with TiAlN surface coating allowing for better tool life than normal taps.
Normal rake angle & high thread relief
Bright TiAlN
VA
For stainless and tough steels – to avoid clogging in tough, long chipping materials such as stainless steel, it is essential that the chip flows continuously in an axial direction. Best suited to rigid tapping applications due to high thread relief. TiCN & TiN coating has proven to be best suited for these materials.
High rake angle & thread relief
TiCN Blu
VAPM
For stainless and tough steels – geometry similar to VA range, however tap material is powder metal high speed steel( PMHSS), which due to its finer grain structure than that of conventional HSS, higher hardness can be achieved with excellent toughness, allowing for better tool life than VA taps.
High rake angle & thread relief
TiCN
H
For hard materials forming short chips – the low rakes & relief’ s combined with a hard surface coating, allow excellent tool life.
Low rake angle & thread relief
TiCN
W
For soft materials – due to the very high rake angle with a low thread relief, allows for excellent chip flow & gauging in soft materials.
High rake angle & low thread relief
Bright CrN
AI
For malleable aluminium with long chips – to avoid clogging when threading in aluminium which forms long chips, it is essential that the chip flows continuously in an axial direction. Generally these taps have 1 less flute than normal taps & therefore have larger flute space, which more adequate for large volumes of chips to help avoid clogging.
High rake angle, high helix, 2 flutes, low thread relief
Bright Plasma Nitride
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