SUTTON - katalog | KL-TECH s.r.o. | www.klte.cz SUTTON_katalog | Page 426
Application Guide Speeds & feeds - HSS Endmills
ISO VDI Material Group
Sutton
P A Steel
N
M R Stainless Steel
VA
K
F Cast Iron
GG
N N Non-Ferrous Metals, Aluminiums & Coppers AI W
S
S Titaniums & Super Alloys
Ti
Ni
H H Hard Materials (≥ 45 HRC)
H
ISO
P
M
K
N
S
H
VDI^
3323
1
2
3
4
5
6
7
8
9
10
11
12
13
14.1
14.2
14.3
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37.1
37.2
37.3
37.4
37.5
38.1
38.2
39.1
39.2
40
41
Material
Steel - Non-alloy,
cast & free cutting
~ 0.15 %C
~ 0.45 %C
~ 0.75 %C
Steel - Low alloy & cast
< 5% of alloying elements
Steel - High alloy, cast & tool
Steel - Corrosion
resistant & cast
Stainless Steel
Cast Iron - Grey (GG)
Cast Iron - Nodular
(GGG)
Cast Iron - Malleable
Catalogue Code E179/E100 E180/E101
Material HSS Co.8
HSS Co.8
Surface Finish
Brt
TiAlN
Sutton Designation
N
N
Geometry
R30
R30
Type of Cut: Slotting
•
•
Finishing
Universal
Roughing
Profiling
ap × Ø
0.5
0.5
ae × Ø
1.0
1.0
•
Condition
A HB
125 N/mm 2
440 Vc
30 Feed #
6 Vc
36 Feed #
6 Vc
30
•
•
0.5
1.0
Feed #
6 Vc
40
E188
HSS Co.8
TiAlN
N
R30
•
•
1.5
0.1
Feed #
5 Vc
40
1.5
0.1
Feed #
5 Vc
36
0.5
1.0
Feed #
6 Vc
50
•
1.5
0.1
Feed #
4 Vc
50
1.5
0.1
Feed #
5
A 190 640 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 QT 250 840 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 5
A 270 910 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 5
QT 300 1010 20 5 25 5 20 5 25 4 25 4 25 5 30 3 30 4
A 180 610 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 5
QT 275 930 25 5 30 5 25 5 30 4 30 4 30 5 40 4 40 5
QT 300 1010 20 5 25 5 20 5 25 4 25 4 25 5 30 3 30 4
QT 350 1180 - - 18 4 - - - - - - 18 4 25 3 25 4
A 200 680 20 5 25 5 20 5 25 4 25 4 25 5 30 3 30 4
4
5
HT 325 1100 - - 18 4 - - - - - - 18 4 25 3 25 Ferritic / Martensitic A 200 680 - - - - - - 10 3 10 3 - - - - - -
Martensitic QT 240 810 15 4 18 4 15 4 22 4 22 4 18 4 25 3 25 4
Austenitic AH 180 610 - - 18 5 - - - - - - 18 5 25 3 25 4
Duplex 250 840 - - 15 3 - - - - - - 15 3 18 1 18 3
Precipitation Hardening 250 840 - - - - - - - - - - - - - - - -
Ferritic / Pearlitic 180 610 30 5 35 5 30 5 35 4 35 4 35 5 40 3 32 4
Pearlitic 260 880 25 4 30 4 25 4 25 3 25 3 30 4 30 2 24 3
Ferritic 160 570 20 3 25 3 20 3 22 3 22 3 - - - - - -
Pearlitic 250 840 20 3 25 3 20 3 22 3 22 3 - - - - - -
Ferritic 130 460 20 3 25 3 20 3 22 3 22 3 - - - - - -
Pearlitic 230 780 20 3 25 3 20 3 22 3 22 3 - - - - - -
Aluminum & Magnesium Non Heat Treatable
- wrought alloy
Heat Treatable 60 210 70 6 85 6 70 6 70 6 70 6 85 6 90 5 90 6
AH 100 360 70 6 85 6 70 6 70 6 70 6 85 6 90 5 90 6
Aluminum & Magnesium Non Heat Treatable
- cast alloy ≤12% Si
Heat Treatable 75 270 50 5 55 5 50 5 55 5 55 5 55 5 70 4 70 5
AH 90 320 50 5 55 5 50 5 55 5 55 5 55 5 70 4 70 5
Al & Mg - cast alloy >12% Si Non Heat Treatable 130 460 30 6 35 6 30 6 - - - - 35 6 60 4 60 5
Copper & Cu alloys
(Brass/Bronze) Free cutting, Pb > 1% 110 390 25 5 30 5 25 5 40 5 40 5 30 5 60 4 60 5
Brass (CuZn, CuSnZn) 90 320 - - - - - - - - - - - - - - - -
Bronze (CuSn) 100 360 50 6 55 6 50 6 70 6 70 6 55 6 90 5 90 6
Non-metallic - Thermosetting & fiber-reinforced plastics - - - - - - - - - - - - - - - -
Non-metallic - Hard rubber, wood etc. - - - - - - - - - - - - - - - -
-
High temp. alloys
Fe based
Ni / Co based
Titanium & Ti alloys
A 200 680 - - - - - - - - - - - - - - - AH 280 950 - - - - - - - - - - - - - - - -
A 250 840 - - - - - - - - - - - - - - - -
AH 350 1180 - - - - - - - - - - - - - - - -
C 320 1080 - - - - - - - - - - - - - - - -
400 MPa - - - - - - - - - - - - - - - -
CP Titanium
Alpha alloys
860 MPa - - - - - - - - - - - - - - - -
Alpha / Beta
alloys A 960 MPa - - - - - - - - - - - - - - - -
AH 1170 MPa - - - - - - - - - - - - - - - -
Beta alloys A 830 MPa - - - - - - - - - - - - - - - -
AH 1400 MPa - - - - - - - - - - - - - - - -
HT 45 HRC - - - - - - - - - - - - - - - -
HT 55 HRC - - - - - - - - - - - - - - - -
HT 58 HRC - - - - - - - - - - - - - - - -
HT 62 HRC - - - - - - - - - - - - - - - -
C 400 - - 30 4 - - 25 3 25 3 - - - - - -
HT 55 HRC - - - - - - - - - - - - - - - -
5 6
Hardened steel
Cast Iron
Chilled
1350
Condition: A (Annealed), AH (Age Hardened), C (Cast),
HT (Hardened & Tempered), QT (Quenched & Tempered)
Bold = Optimal | Regular = Effective
446
E187
HSS Co.8
Brt
N
R30
Notes on Milling
1. Above values are guidelines for the size
and type of cut nominated.
2. For long series tools, reduce speed by
40% and feed by 20%.
Ø
2
3
4
5
6
8
10
12
16
20
25
1
0.001
0.002
0.004
0.005
0.006
0.010
0.013
0.016
0.020
0.022
0.025
2
0.002
0.003
0.005
0.006
0.008
0.012
0.015
0.019
0.024
0.028
0.032
3
0.002
0.004
0.006
0.008
0.009
0.014
0.018
0.022
0.028
0.032
0.038
4
0.003
0.005
0.007
0.009
0.011
0.017
0.021
0.026
0.034
0.038
0.045
0.004
0.006
0.009
0.011
0.013
0.019
0.024
0.030
0.038
0.044
0.055
0.005
0.008
0.010
0.013
0.016
0.022
0.028
0.034
0.044
0.050
0.060
7
0.006
0.009
0.012
0.015
0.018
0.025
0.032
0.038
0.050
0.060
0.070
Feed Table (f z ) (mm/tooth)
Feed #
8
0.007
0.010
0.014
0.017
0.021
0.028
0.036
0.044
0.055
0.065
0.080
9
0.008
0.012
0.016
0.020
0.024
0.032
0.040
0.050
0.060
0.075
0.090
10
0.010
0.014
0.018
0.023
0.028
0.036
0.045
0.055
0.070
0.085
0.10
11
0.011
0.016
0.021
0.025
0.030
0.040
0.050
0.060
0.080
0.095
0.12
12
0.013
0.018
0.023
0.030
0.034
0.045
0.055
0.065
0.085
0.11
0.13
13
0.014
0.020
0.026
0.032
0.038
0.050
0.060
0.075
0.095
0.12
0.15
14
0.016
0.023
0.030
0.036
0.042
0.055
0.070
0.080
0.11
0.13
0.16
15
0.018
0.025
0.032
0.040
0.045
0.060
0.075
0.090
0.12
0.15
0.18
16
0.020
0.028
0.036
0.044
0.050
0.065
0.085
0.100
0.13
0.16
0.20
17
0.022
0.032
0.040
0.050
0.055
0.075
0.090
0.11
0.14
0.18
0.22
18
0.024
0.034
0.044
0.055
0.060
0.080
0.100
0.12
0.16
0.19
0.24
19
0.026
0.038
0.045
0.060
0.070
0.085
0.11
0.13
0.17
0.21
0.26
20
0.030
0.042
0.050
0.065
0.075
0.095