SUTTON - katalog | KL-TECH s.r.o. | www.klte.cz SUTTON_katalog | Page 426

Application Guide Speeds & feeds - HSS Endmills ISO VDI Material Group Sutton P A Steel N M R Stainless Steel VA K F Cast Iron GG N N Non-Ferrous Metals, Aluminiums & Coppers AI W S S Titaniums & Super Alloys Ti Ni H H Hard Materials (≥ 45 HRC) H ISO P M K N S H VDI^ 3323 1 2 3 4 5 6 7 8 9 10 11 12 13 14.1 14.2 14.3 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37.1 37.2 37.3 37.4 37.5 38.1 38.2 39.1 39.2 40 41 Material Steel - Non-alloy, cast & free cutting ~ 0.15 %C ~ 0.45 %C ~ 0.75 %C Steel - Low alloy & cast < 5% of alloying elements Steel - High alloy, cast & tool Steel - Corrosion resistant & cast Stainless Steel Cast Iron - Grey (GG) Cast Iron - Nodular (GGG) Cast Iron - Malleable Catalogue Code E179/E100 E180/E101 Material HSS Co.8 HSS Co.8 Surface Finish Brt TiAlN Sutton Designation N N Geometry R30 R30 Type of Cut: Slotting • • Finishing Universal Roughing Profiling ap × Ø 0.5 0.5 ae × Ø 1.0 1.0 • Condition A HB 125 N/mm 2 440 Vc 30 Feed # 6 Vc 36 Feed # 6 Vc 30 • • 0.5 1.0 Feed # 6 Vc 40 E188 HSS Co.8 TiAlN N R30 • • 1.5 0.1 Feed # 5 Vc 40 1.5 0.1 Feed # 5 Vc 36 0.5 1.0 Feed # 6 Vc 50 • 1.5 0.1 Feed # 4 Vc 50 1.5 0.1 Feed # 5 A 190 640 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 QT 250 840 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 5 A 270 910 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 5 QT 300 1010 20 5 25 5 20 5 25 4 25 4 25 5 30 3 30 4 A 180 610 30 6 36 6 30 6 40 5 40 5 36 6 50 4 50 5 QT 275 930 25 5 30 5 25 5 30 4 30 4 30 5 40 4 40 5 QT 300 1010 20 5 25 5 20 5 25 4 25 4 25 5 30 3 30 4 QT 350 1180 - - 18 4 - - - - - - 18 4 25 3 25 4 A 200 680 20 5 25 5 20 5 25 4 25 4 25 5 30 3 30 4 4 5 HT 325 1100 - - 18 4 - - - - - - 18 4 25 3 25 Ferritic / Martensitic A 200 680 - - - - - - 10 3 10 3 - - - - - - Martensitic QT 240 810 15 4 18 4 15 4 22 4 22 4 18 4 25 3 25 4 Austenitic AH 180 610 - - 18 5 - - - - - - 18 5 25 3 25 4 Duplex 250 840 - - 15 3 - - - - - - 15 3 18 1 18 3 Precipitation Hardening 250 840 - - - - - - - - - - - - - - - - Ferritic / Pearlitic 180 610 30 5 35 5 30 5 35 4 35 4 35 5 40 3 32 4 Pearlitic 260 880 25 4 30 4 25 4 25 3 25 3 30 4 30 2 24 3 Ferritic 160 570 20 3 25 3 20 3 22 3 22 3 - - - - - - Pearlitic 250 840 20 3 25 3 20 3 22 3 22 3 - - - - - - Ferritic 130 460 20 3 25 3 20 3 22 3 22 3 - - - - - - Pearlitic 230 780 20 3 25 3 20 3 22 3 22 3 - - - - - - Aluminum & Magnesium Non Heat Treatable - wrought alloy Heat Treatable 60 210 70 6 85 6 70 6 70 6 70 6 85 6 90 5 90 6 AH 100 360 70 6 85 6 70 6 70 6 70 6 85 6 90 5 90 6 Aluminum & Magnesium Non Heat Treatable - cast alloy ≤12% Si Heat Treatable 75 270 50 5 55 5 50 5 55 5 55 5 55 5 70 4 70 5 AH 90 320 50 5 55 5 50 5 55 5 55 5 55 5 70 4 70 5 Al & Mg - cast alloy >12% Si Non Heat Treatable 130 460 30 6 35 6 30 6 - - - - 35 6 60 4 60 5 Copper & Cu alloys (Brass/Bronze) Free cutting, Pb > 1% 110 390 25 5 30 5 25 5 40 5 40 5 30 5 60 4 60 5 Brass (CuZn, CuSnZn) 90 320 - - - - - - - - - - - - - - - - Bronze (CuSn) 100 360 50 6 55 6 50 6 70 6 70 6 55 6 90 5 90 6 Non-metallic - Thermosetting & fiber-reinforced plastics - - - - - - - - - - - - - - - - Non-metallic - Hard rubber, wood etc. - - - - - - - - - - - - - - - - - High temp. alloys Fe based Ni / Co based Titanium & Ti alloys A 200 680 - - - - - - - - - - - - - - - AH 280 950 - - - - - - - - - - - - - - - - A 250 840 - - - - - - - - - - - - - - - - AH 350 1180 - - - - - - - - - - - - - - - - C 320 1080 - - - - - - - - - - - - - - - - 400 MPa - - - - - - - - - - - - - - - - CP Titanium Alpha alloys 860 MPa - - - - - - - - - - - - - - - - Alpha / Beta alloys A 960 MPa - - - - - - - - - - - - - - - - AH 1170 MPa - - - - - - - - - - - - - - - - Beta alloys A 830 MPa - - - - - - - - - - - - - - - - AH 1400 MPa - - - - - - - - - - - - - - - - HT 45 HRC - - - - - - - - - - - - - - - - HT 55 HRC - - - - - - - - - - - - - - - - HT 58 HRC - - - - - - - - - - - - - - - - HT 62 HRC - - - - - - - - - - - - - - - - C 400 - - 30 4 - - 25 3 25 3 - - - - - - HT 55 HRC - - - - - - - - - - - - - - - - 5 6 Hardened steel Cast Iron Chilled 1350 Condition: A  (Annealed), AH (Age Hardened), C (Cast), HT (Hardened & Tempered), QT (Quenched & Tempered) Bold = Optimal | Regular = Effective 446 E187 HSS Co.8 Brt N R30 Notes on Milling 1. Above values are guidelines for the size and type of cut nominated. 2. For long series tools, reduce speed by 40% and feed by 20%. Ø 2 3 4 5 6 8 10 12 16 20 25 1 0.001 0.002 0.004 0.005 0.006 0.010 0.013 0.016 0.020 0.022 0.025 2 0.002 0.003 0.005 0.006 0.008 0.012 0.015 0.019 0.024 0.028 0.032 3 0.002 0.004 0.006 0.008 0.009 0.014 0.018 0.022 0.028 0.032 0.038 4 0.003 0.005 0.007 0.009 0.011 0.017 0.021 0.026 0.034 0.038 0.045 0.004 0.006 0.009 0.011 0.013 0.019 0.024 0.030 0.038 0.044 0.055 0.005 0.008 0.010 0.013 0.016 0.022 0.028 0.034 0.044 0.050 0.060 7 0.006 0.009 0.012 0.015 0.018 0.025 0.032 0.038 0.050 0.060 0.070 Feed Table (f z ) (mm/tooth) Feed # 8 0.007 0.010 0.014 0.017 0.021 0.028 0.036 0.044 0.055 0.065 0.080 9 0.008 0.012 0.016 0.020 0.024 0.032 0.040 0.050 0.060 0.075 0.090 10 0.010 0.014 0.018 0.023 0.028 0.036 0.045 0.055 0.070 0.085 0.10 11 0.011 0.016 0.021 0.025 0.030 0.040 0.050 0.060 0.080 0.095 0.12 12 0.013 0.018 0.023 0.030 0.034 0.045 0.055 0.065 0.085 0.11 0.13 13 0.014 0.020 0.026 0.032 0.038 0.050 0.060 0.075 0.095 0.12 0.15 14 0.016 0.023 0.030 0.036 0.042 0.055 0.070 0.080 0.11 0.13 0.16 15 0.018 0.025 0.032 0.040 0.045 0.060 0.075 0.090 0.12 0.15 0.18 16 0.020 0.028 0.036 0.044 0.050 0.065 0.085 0.100 0.13 0.16 0.20 17 0.022 0.032 0.040 0.050 0.055 0.075 0.090 0.11 0.14 0.18 0.22 18 0.024 0.034 0.044 0.055 0.060 0.080 0.100 0.12 0.16 0.19 0.24 19 0.026 0.038 0.045 0.060 0.070 0.085 0.11 0.13 0.17 0.21 0.26 20 0.030 0.042 0.050 0.065 0.075 0.095