SUTTON - katalog | KL-TECH s.r.o. | www.klte.cz SUTTON_katalog | Page 422

Application Guide Speeds & Feeds- Carbide Endmills
442
ISO
VDI
Material Group
Sutton
P
A
Steel
N
M
R
Stainless Steel
VA
K
F
Cast Iron
GG
N
N
Non-Ferrous Metals, Aluminiums & Coppers
AI
W
S
S
Titaniums & Super Alloys
Ti
Ni
H
H
Hard Materials( ≥ 45 HRC)
H
^ VDI 3323 material groups can also be determined by referring to the workpiece material cross reference listing. Refer to main index of this section.
UNI
Catalogue Code
E414
E416
E428
E348
E448 / E597
Material
VHM-ULTRA
VHM-ULTRA
ULTRA
VHM
VHM
Surface Finish
HELICA
HELICA
AlCrN
TiAlN
TiAlN
Sutton Designation
VA
VA
NH
NH
NH
Type of Cut: Slotting
• • •
Finishing
• •
Universal
• • • • •
Roughing
• • •
2
Profiling
•
ap × Ø
0.5
0.5
0.5
1.0 1.75 1.75
1.0
1.0
1.0
1.5
1.0
0.2
2.75 2.75
ae × Ø
1.0
0.2
0.4
1.0
0.4
0.6
1.0 0.25 0.5
0.1
0.4 0.05
0.05 0.025
ISO VDI^
3323
Material
Condition
HB
N / mm
Vc
Feed #
Vc
Feed #
Vc
Feed #
Vc
Feed #
Vc
Feed #
1
Steel- Non-alloy,
~ 0.15 % C
A
125
440
-
-
-
-
-
-
-
-
210
8
8
11
-
-
-
-
180
7
9
2
cast & free cutting
~ 0.45 % C
A
190
640
-
-
-
-
-
-
-
-
210
8
8
11
-
-
-
-
180
7
9
3
QT
250
840
-
-
-
-
-
-
-
-
175
8
8
11
-
-
-
-
100
7
9
4
~ 0.75 % C
A
270
910
-
-
-
-
-
-
-
-
175
8
8
11
-
-
-
-
100
7
9
5
QT
300
1010
-
-
-
-
-
-
-
-
175
8
8
11
100
8
11
14
100
7
9
6
Steel- Low alloy & cast
A
180
610
-
-
-
-
-
-
-
-
210
8
8
11
-
-
-
-
180
7
9
P
7
< 5 % of alloying elements
QT
275
930
-
-
-
-
-
-
-
-
175
8
8
11
-
-
-
-
100
7
9
8
QT
300
1010
-
-
-
-
-
-
-
-
175
8
8
11
100
8
11
14
100
7
9
9
QT
350
1180
-
-
-
-
-
-
-
-
120
8
8
11
80
8
11
14
80
7
9
10
Steel- High alloy, cast & tool
A
200
680
-
-
-
-
-
-
-
-
175
8
8
11
-
-
-
-
100
7
9
11
HT
325
1100
-
-
-
-
-
-
-
-
120
8
8
11
80
8
11
14
80
7
9
12
Steel- Corrosion
Ferritic / Martensitic
A
200
680
120
7
6
11
120
8
5
12
-
-
-
-
-
-
-
-
90
7
9
13
resistant & cast
Martensitic
QT
240
810
100
7
6
11
100
8
5
12
-
-
-
-
80
8
11
14
80
7
9
14.1
Stainless Steel
Austenitic
AH
180
610
120
7
6
11
120
8
5
12
-
-
-
-
-
-
-
-
90
7
9
M
14.2
Duplex
250
840
120
7
6
11
120
8
5
12
-
-
-
-
-
-
-
-
90
7
9
14.3
Precipitation Hardening
250
840
100
7
6
11
100
8
5
12
-
-
-
-
80
8
11
14
80
7
9
15
Cast Iron- Grey( GG)
Ferritic / Pearlitic
180
610
-
-
-
-
-
-
-
-
150
8
8
11
-
-
-
-
140
7
9
16
Pearlitic
260
880
-
-
-
-
-
-
-
-
150
8
8
11
140
8
11
14
140
7
9
K
17
18
Cast Iron- Nodular
( GGG)
Ferritic
Pearlitic
160
250
570
840
-
-
--
-
-
-
-
-
-
--
-
-
-
-
150
150
8
8
8
8
11
11
-
140
-
8
-
11
-
14
140
140
7
7
9
9
19
Cast Iron- Malleable
Ferritic
130
460
-
-
-
-
-
-
-
-
110
8
8
11
-
-
-
-
100
7
9
20
Pearlitic
230
780
-
-
-
-
-
-
-
-
110
8
8
11
-
-
-
-
100
7
9
21
Aluminum & Magnesium
Non Heat Treatable
60
210
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
22
- wrought alloy
Heat Treatable
AH
100
360
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
23
Aluminum & Magnesium
Non Heat Treatable
75
270
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
24
- cast alloy ≤12 % Si
Heat Treatable
AH
90
320
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
N
25
26
Al & Mg- cast alloy > 12 % Si
Non Heat Treatable
Copper & Cu alloys
Free cutting, Pb > 1 %
130
110
460
390
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
27
( Brass / Bronze)
Brass( CuZn, CuSnZn)
90
320
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
28
Bronze( CuSn)
100
360
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
29
Non-metallic- Thermosetting & fiber-reinforced plastics
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
30
Non-metallic- Hard rubber, wood etc.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
31
High temp. alloys
Fe based
A
200
680
70
7
6
11
70
8
5
12
50
-
-
-
-
-
-
-
50
7
9
32
AH
280
950
70
7
6
11
70
8
5
12
50
-
-
-
-
-
-
-
50
7
9
33
Ni / Co based
A
250
840
70
7
6
11
70
8
5
12
50
-
-
-
-
-
-
-
50
7
9
34
AH
350
1180
70
7
6
11
70
8
5
12
50
-
-
-
50
8
11
14
50
7
9
35
C
320
1080
70
7
6
11
70
8
5
12
-
-
-
-
50
8
11
14
50
7
9
S
36
Titanium & Ti alloys
CP Titanium
400 MPa
90
7
6
11
90
8
5
12
70
8
8
11
-
-
-
-
70
7
9
37.1
Alpha alloys
860 MPa
90
7
6
11
90
8
5
12
70
8
8
11
-
-
-
-
70
7
9
37.2
Alpha / Beta
A
960 MPa
90
7
6
11
90
8
5
12
70
8
8
11
-
-
-
-
70
7
9
37.3
alloys
AH
1170 MPa
-
-
-
-
-
-
-
-
-
-
-
-
70
8
11
14
70
7
9
37.4
Beta alloys
A
830 MPa
90
7
6
11
90
8
5
12
70
8
8
11
-
-
-
-
70
7
9
37.5
AH
1400 MPa
90
7
6
11
90
8
5
12
-
-
-
-
70
8
11
14
-
-
-
38.1
Hardened steel
HT
45 HRC
-
-
-
-
-
-
-
-
120
8
8
11
80
8
11
14
80
7
9
38.2
HT
55 HRC
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
H
39.1
39.2
HT
HT
58 HRC
62 HRC
-
-
--
-
-
-
-
-
-
--
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
40
Cast Iron
Chilled
C
400
1350
-
-
-
-
-
-
-
-
120
8
8
11
-
-
-
-
80
7
9
41
HT
55 HRC
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Condition: A( Annealed), AH( Age Hardened), C( Cast),
HT( Hardened & Tempered), QT( Quenched & Tempered) Bold = Optimal | Regular = Effective
Notes on Milling 1. Above values are guidelines for the size and type of cut nominated. 2. For long series tools, reduce speed by
40 % and feed by 20 %.
Feed Table( fz)( mm / tooth)
Ø
1
2
3
4
5
6
7
8
9
Feed #
10
11
12
13
14
15
16
17
18
19
20
2
0.001 0.002 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.010 0.011 0.013 0.014 0.016 0.018 0.020 0.022 0.024 0.026 0.030
3
0.002 0.003 0.004 0.005 0.006 0.008 0.009 0.010 0.012 0.014 0.016 0.018 0.020 0.023 0.025 0.028 0.032 0.034 0.038 0.042
4
0.004 0.005 0.006 0.007 0.009 0.010 0.012 0.014 0.016 0.018 0.021 0.023 0.026 0.030 0.032 0.036 0.040 0.044 0.045 0.050
5
0.005 0.006 0.008 0.009 0.011 0.013 0.015 0.017 0.020 0.023 0.025 0.030 0.032 0.036 0.040 0.044 0.050 0.055 0.060 0.065
6
0.006 0.008 0.009 0.011 0.013 0.016 0.018 0.021 0.024 0.028 0.030 0.034 0.038 0.042 0.045 0.050 0.055 0.060 0.070 0.075
8
0.010 0.012 0.014 0.017 0.019 0.022 0.025 0.028 0.032 0.036 0.040 0.045 0.050 0.055 0.060 0.065 0.075 0.080 0.085 0.095
10
0.013 0.015 0.018 0.021 0.024 0.028 0.032 0.036 0.040 0.045 0.050 0.055 0.060 0.070 0.075 0.085 0.090 0.100
0.11
0.12
12
0.016 0.019 0.022 0.026 0.030 0.034 0.038 0.044 0.050 0.055 0.060 0.065 0.075 0.080 0.090 0.100
0.11
0.12
0.13
0.14
16
0.020 0.024 0.028 0.034 0.038 0.044 0.050 0.055 0.060 0.070 0.080 0.085 0.095
0.11
0.12
0.13
0.14
0.16
0.17
0.18
20
0.022 0.028 0.032 0.038 0.044 0.050 0.060 0.065 0.075 0.085 0.095
0.11
0.12
0.13
0.15
0.16
0.18
0.19
0.21
0.23
25
0.025 0.032 0.038 0.045 0.055 0.060 0.070 0.080 0.090
0.10
0.12
0.13
0.15
0.16
0.18
0.20
0.22
0.24
0.26
0.29
KL-TECH s. r. o | www. klte. cz