SUTTON - katalog | KL-TECH s.r.o. | www.klte.cz SUTTON_katalog | Page 418

Application Guide Speeds & Feeds- Carbide Endmills
438
ISO
VDI
Material Group
Sutton
P
A
Steel
N
M
R
Stainless Steel
VA
K
F
Cast Iron
GG
N
N
Non-Ferrous Metals, Aluminiums & Coppers
AI
W
S
S
Titaniums & Super Alloys
Ti
Ni
H
H
Hard Materials( ≥ 45 HRC)
H
^ VDI 3323 material groups can also be determined by referring to the workpiece material cross reference listing. Refer to main index of this section.
UNI
Catalogue Code
E555
E607 / E319
E557
E418
E420
Material
VHM-ULTRA
VHM
VHM-ULTRA
VHM-ULTRA
VHM-ULTRA
Surface Finish
AlCrN
TiAlN
AlCrN
AlCrN
AlCrN
Sutton Designation
N
N
N
UNI
UNI
Type of Cut: Slotting
• •
Finishing
Universal
• •
Roughing
• •
Profiling
• • •
ap × Ø
0.025
0.025
0.025
0.25
1.0
1.0
0.25
1.0
1.0
ae × Ø
0.05
0.05
0.05
1.0
0.2
0.4
1.0
0.2
0.4
2
ISO VDI^
3323
Material
Condition
HB
N / mm
Vc
Feed #
Vc
Feed #
Vc
Feed #
Vc
Feed #
Feed #
Feed #
Vc
Feed #
1
Steel- Non-alloy,
~ 0.15 % C
A
125
440
140-250
20
140-250
16
140-250
16
210
7
9
13
210
7
11
15
2
cast & free cutting
~ 0.45 % C
A
190
640
140-250
20
140-250
16
140-250
16
210
7
9
13
210
7
11
15
3
QT
250
840
75-180
20
75-180
16
75-180
16
175
7
9
13
175
7
11
15
4
~ 0.75 % C
A
270
910
75-180
20
75-180
16
75-180
16
175
7
9
13
175
7
11
15
5
QT
300
1010
75-180
20
75-180
16
75-180
16
175
7
9
13
175
7
11
15
6
Steel- Low alloy & cast
A
180
610
140-250
20
140-250
16
140-250
16
210
7
9
13
210
7
11
15
P
7
< 5 % of alloying elements
QT
275
930
75-180
20
75-180
16
75-180
16
175
7
9
13
175
7
11
15
8
QT
300
1010
75-180
20
75-180
16
75-180
16
175
7
9
13
175
7
11
15
9
QT
350
1180
60-120
20
60-120
16
60-120
16
120
7
9
13
120
7
11
15
10
Steel- High alloy, cast & tool
A
200
680
75-180
20
75-180
16
75-180
16
175
7
9
13
175
7
11
15
11
HT
325
1100
60-120
20
60-120
16
60-120
16
120
7
9
13
120
7
11
15
12
Steel- Corrosion
Ferritic / Martensitic
A
200
680
70-110
20
-
-
70-110
16
-
-
-
-
-
-
-
-
13
resistant & cast
Martensitic
QT
240
810
60-100
20
-
-
60-100
16
-
-
-
-
-
-
-
-
14.1
Stainless Steel
Austenitic
AH
180
610
70-110
20
70-110
16
70-110
16
-
-
-
-
-
-
-
-
M
14.2
Duplex
250
840
70-110
20
70-110
16
70-110
16
-
-
-
-
-
-
-
-
14.3
Precipitation Hardening
250
840
60-100
20
-
-
60-100
16
-
-
-
-
-
-
-
-
15
Cast Iron- Grey( GG)
Ferritic / Pearlitic
180
610
120-180
20
120-180
16
120-180
16
150
7
9
13
150
7
11
15
16
Pearlitic
260
880
120-180
20
120-180
16
120-180
16
150
7
9
13
150
7
11
15
K
17
18
Cast Iron- Nodular
( GGG)
Ferritic
Pearlitic
160
250
570
840
120-180
120-180
20
20
120-180
120-180
16
16
120-180
120-180
16
16
150
150
7
7
9
9
13
13
150
150
7
7
11
11
15
15
19
Cast Iron- Malleable
Ferritic
130
460
100-140
20
100-140
16
100-140
16
110
7
9
13
110
7
11
15
20
Pearlitic
230
780
100-140
20
100-140
16
100-140
16
110
7
9
13
110
7
11
15
21
Aluminum & Magnesium
Non Heat Treatable
60
210
150-450
20
150-450
16
150-450
16
-
-
-
-
-
-
-
-
22
- wrought alloy
Heat Treatable
AH
100
360
150-450
20
150-450
16
150-450
16
-
-
-
-
-
-
-
-
23
Aluminum & Magnesium
Non Heat Treatable
75
270
150-450
20
150-450
16
150-450
16
-
-
-
-
-
-
-
-
24
- cast alloy ≤12 % Si
Heat Treatable
AH
90
320
150-450
20
150-450
16
150-450
16
-
-
-
-
-
-
-
-
N
25
26
Al & Mg- cast alloy > 12 % Si
Non Heat Treatable
Copper & Cu alloys
Free cutting, Pb > 1 %
130
110
460
390
150-450
120-350
20
20
150-450
120-350
16
16
150-450
120-350
16
16
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
27
( Brass / Bronze)
Brass( CuZn, CuSnZn)
90
320
120-350
20
120-350
16
120-350
16
-
-
-
-
-
-
-
-
28
Bronze( CuSn)
100
360
120-350
20
120-350
16
120-350
16
-
-
-
-
-
-
-
-
29
Non-metallic- Thermosetting & fiber-reinforced plastics
-
-
-
-
-
-
-
-
-
-
-
-
-
-
30
Non-metallic- Hard rubber, wood etc.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
31
High temp. alloys
Fe based
A
200
680
40-90
20
-
-
40-90
16
50
7
9
13
50
7
11
15
32
AH
280
950
-
-
-
-
-
-
50
7
9
13
50
7
11
15
33
Ni / Co based
A
250
840
40-90
20
-
-
40-90
16
50
7
9
13
50
7
11
15
34
AH
350
1180
-
-
-
-
-
-
50
7
9
13
50
7
11
15
35
C
320
1080
-
-
-
-
-
-
50
7
9
13
50
7
11
15
S
36
Titanium & Ti alloys
CP Titanium
400 MPa
60-200
20
-
-
60-200
16
70
7
9
13
70
7
11
15
37.1
Alpha alloys
860 MPa
60-200
20
-
-
60-200
16
70
7
9
13
70
7
11
15
37.2
Alpha / Beta
A
960 MPa
60-200
20
-
-
60-200
16
70
7
9
13
70
7
11
15
37.3
alloys
AH
1170 MPa
60-200
20
-
-
60-200
16
70
7
9
13
70
7
11
15
37.4
Beta alloys
A
830 MPa
60-200
20
-
-
60-200
16
70
7
9
13
70
7
11
15
37.5
AH
1400 MPa
60-200
20
-
-
60-200
16
70
7
9
13
70
7
11
15
38.1
Hardened steel
HT
45 HRC
-
-
-
-
-
-
120
7
9
13
120
7
11
15
38.2
HT
55 HRC
-
-
-
-
-
-
120
7
9
13
120
7
11
15
H
39.1
39.2
HT
HT
58 HRC
62 HRC
-
-
-
-
-
-
-
-
-
-
-
-
100
-
7
-
9
-
13
-
100
-
7
-
11
-
15
-
40
Cast Iron
Chilled
C
400
1350
70-100
20
-
-
70-100
16
120
7
9
13
120
7
11
15
41
HT
55 HRC
-
-
-
-
-
-
100
7
9
13
100
7
11
15
Condition: A( Annealed), AH( Age Hardened), C( Cast),
HT( Hardened & Tempered), QT( Quenched & Tempered)
Bold = Optimal | Regular = Effective
Notes on Milling 1. Above values are guidelines for the size and type of cut nominated. 2. For long series tools, reduce speed by
40 % and feed by 20 %.
Feed Table( fz)( mm / tooth)
Ø
1
2
3
4
5
6
7
8
9
Feed #
10
11
12
13
14
15
16
17
18
19
20
2
0.001 0.002 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.010 0.011 0.013 0.014 0.016 0.018 0.020 0.022 0.024 0.026 0.030
3
0.002 0.003 0.004 0.005 0.006 0.008 0.009 0.010 0.012 0.014 0.016 0.018 0.020 0.023 0.025 0.028 0.032 0.034 0.038 0.042
4
0.004 0.005 0.006 0.007 0.009 0.010 0.012 0.014 0.016 0.018 0.021 0.023 0.026 0.030 0.032 0.036 0.040 0.044 0.045 0.050
5
0.005 0.006 0.008 0.009 0.011 0.013 0.015 0.017 0.020 0.023 0.025 0.030 0.032 0.036 0.040 0.044 0.050 0.055 0.060 0.065
6
0.006 0.008 0.009 0.011 0.013 0.016 0.018 0.021 0.024 0.028 0.030 0.034 0.038 0.042 0.045 0.050 0.055 0.060 0.070 0.075
8
0.010 0.012 0.014 0.017 0.019 0.022 0.025 0.028 0.032 0.036 0.040 0.045 0.050 0.055 0.060 0.065 0.075 0.080 0.085 0.095
10
0.013 0.015 0.018 0.021 0.024 0.028 0.032 0.036 0.040 0.045 0.050 0.055 0.060 0.070 0.075 0.085 0.090 0.100
0.11
0.12
12
0.016 0.019 0.022 0.026 0.030 0.034 0.038 0.044 0.050 0.055 0.060 0.065 0.075 0.080 0.090 0.100
0.11
0.12
0.13
0.14
16
0.020 0.024 0.028 0.034 0.038 0.044 0.050 0.055 0.060 0.070 0.080 0.085 0.095
0.11
0.12
0.13
0.14
0.16
0.17
0.18
20
0.022 0.028 0.032 0.038 0.044 0.050 0.060 0.065 0.075 0.085 0.095
0.11
0.12
0.13
0.15
0.16
0.18
0.19
0.21
0.23
25
0.025 0.032 0.038 0.045 0.055 0.060 0.070 0.080 0.090
0.10
0.12
0.13
0.15
0.16
0.18
0.20
0.22
0.24
0.26
0.29
KL-TECH s. r. o | www. klte. cz