Surface World August 2019 Surface World August 2019 | Page 6

COMPANY SPOTLIGHT Metavate propels the future of manufacturing processes Experts in metal pre- treatment processes, Envirometal Technologies, have undergone a major rebrand and are excited to launch their new identity: Metavate. The new brand name ‘Metavate’ directly refers to their innovative one-stage multi- metal pre-treatment cleaning and passivation process (and it is less of a mouthful!). Metavate offer ingenious technologies that remove inefficient, expensive aspects of the manufacturing process. We have innovative and market-leading products in:- Pre-Treatment Industrial Wastewater treatment and management Paint Strippers All products are designed to be as environmentally friendly as industrial processes can be. Pre-Treatment Plaforization™ is our flagship range. This metal pre-treatment technology eliminates the need for multiple heated stages, so NO heating, no titration, no baths of hot chemicals and of course NO biocides, no rinsing, no de-ionised water, sludge, emissions, water and waste disposal. As there is no heat, there is no Carbon Dioxide, Carbon Monoxide or other Greenhouse Gas emissions, resulting in a huge benefit to Carbon Footprint reduction and assists in achieving ISO 14001. Metavate’s Plaforization™ process degreases, cleans, polymerises and prepares all metal in just one step with no waste, heat or water required. What’s more, the treatment times are just 90 seconds and treated metal is immediately protected against flash rust without the need for painting immediately. In fact, it takes up to 6 months before treated but unpainted metal starts to rust. This allows manufacturers to treat and store metal for 4 several months before the need to paint. A feature which has proven invaluable to many of their customers. This single-stage pre-treatment process offers a faster, easier, greener and more affordable alternative to labour-intensive phosphating, which can take up to seven steps and leaves metal vulnerable to flash rust unless immediately painted. Alongside these benefits our simple but clever products give protection which is far superior to Iron Phosphating and also exceeds the protection provided by Zinc Phosphating in most cases. Extensive testing by independent Laboratories is carried out to prove our process works for each customer, giving impressive salt spray test results; exceeding 1,000 hours on steel and many thousands of hours on Aluminium. Plaforization works on all metals and metals can be mixed in the same process. The rebrand follows a series of successful installations in a wide range of Industries across the Country. In comparison to a phosphate pre-treatment installation, requiring multiple heated stages, Metavate installations are smaller and simpler, and therefore importantly, come at a much lower cost. Customers can manufacture their own AUGUST 2019 equipment, with our advice, if they wish or we can provide the full service, from design, manufacture and installation, including, with our partner Companies, ovens, conveyors and paint/powder plants. If they already have a pre-treatment tunnel or batch processor these can be converted easily. From furniture, appliances and other interior fitments, to automotive components and agricultural machinery, street lighting to cladding, data centres to stairlifts - Metavate enables clients to look beyond traditional manufacturing standards and implement more sustainable, cost-effective and efficient processes for the future. Their ‘future of pre-treatment’ process has been proven to save organisations money on production, energy and labour and - by speeding up throughput - boost capacity and help serve customers more competitively. Customers of Metavate have found massive rewards in utilising Plaforization™ processes, one customer said; “We were sceptical at the start, it sounded too good to be true, but after we had the test results back it did just what they said it would. Since then we’ve seen lots of benefits - resolved storage issues, reduced utility costs, reduced water usage, carbon footprint and twitter: @surfaceworldmag