Steel Construction Vol 40 No 4 - Metal Cladding and Light Steel Frame | Page 16

SAISC projects Mall of Africa Façade and Parapet Walls Project Team Client / Owner / Developer: Atterbury Waterfall Investment Company Architect: MDS Architecture Structural Engineer: HAGE Quantity Surveyor: NWS Project Manager: GHC Africa Main Contractor: Group 5 / WBHO Steelwork Contractor: Ohlhorst Light Building Solutions Steelwork Contractor: Clotan Steel Cladding Supplier: Weber St Gobain The project entailed enclosing of the building envelope, with LSF and ETICS (External Thermal Insulation and Cladding System) cladding, approximately 20 000 sqm. Structural framing included 0.8mm LSF, 90mm x 38mm cold-formed lipchannel profiles, assembled into wall panels on site, with typical 600mm x 600mm CTC grids. Frames placed slab to ceiling, column to column. Cold-formed thin gauge steel frames were used for the light weight design, accuracy and speed of installation. The architect’s requirement for protruding, horizontal plaster bands, some more than 100 meters in length, to wrap the building and be exactly in line, at a height of up to 25 meters. Furthermore, a high R-value was required for the external cladding to achieve the required energy efficiency (reduced need for heating and cooling). ETICS with LSF offered the architect freedom to express his design. It is a clean and fast process, reducing the need for scaffolding and allowing other trades concurrent access to the site. The use of LSF and EPS (Expanded Polystyrene) cladding requires less or no crane time, rapid installation, reduced need for cleaning operations, and ensures weight reduction on the super structure resulting in savings of structural concrete. It provides a durable external cladding with low maintenance requirements. The wind load on the roof parapet walls, some 3.m meter in height, was overcome with the reinforcement of wall panels by using a LSF joist, turned on its side. This is one of the largest single phase building projects in the southern hemisphere and the building pr ogramme required the building envelope to be closed within a few months. The required installation dates were met on time and contributed significantly to keeping the project on track. Main contractor and architect satisfied with time to install, thermal and aesthetic results. What makes this project special is the sheer size, and importance of the project to confirm LSF as a viable commercial cladding system for large facades. It will be visible on the Midrand skyline for decades to come. This is one of the largest single phase building projects in the southern hemisphere. 14 Steel Construction Vol. 40 No. 4 2016