Stainless Steel World Americas August 2024 | Page 10

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Special Topic : Heat Exchangers

Understanding the Basics – Heat Exchangers

Playing a pivotal role across the board , from the oil and gas industry to chemical manufacturing to power generation , heat exchangers and heat transfer equipment efficiently transfer heat between fluids , enabling the reuse of thermal energy . Through enabling the recovery of heat , these components are known for reducing operational costs significantly , as well as enhancing energy efficiency . Follow Stainless Steel World Americas to learn more about the fundamental elements of heat exchangers , shell and tube configurations , material considerations , design , and more .
By Shopia Ketheeswararajah
Q : What Are Heat Exchangers and Why Are They Important in Industrial Applications ?
A : Heat exchangers are specialized to the application that they are used in . Typically , the heat transfer equipment is designed to transfer heat between two or more fluids , without mixing . The role the heat exchanger plays in industrial processes involves optimizing thermal energy use . For example , heat exchangers recover heat from hot process streams and use it to preheat incoming fluids . This process is known for reducing operational costs significantly and promoting energy efficiency .
mostly for their robustness and ability to handle high pressures and temperatures . This type of heat transfer equipment contains a bundle of tubes within a cylindrical shell . One type of fluid flows through the tubes and another fluid flows around the tubes within the shell ; this creates heat transfer .
The second variation of heat exchangers that are most commonly found in the field are called plate heat exchangers . They are known for their compact and flexible design , making them ideal for tight spaces . Plate heat exchangers use corrugated plates to create turbulence which enhances the heat transfer process .
Q : What Are the Main Types of Heat Exchangers Used in the Oil & Gas Industry ?
A : There are a variety of heat exchangers used in the oil and gas industry . Shell and tube heat exchangers are most likely to be found in plants and are used
Air cooled heat exchangers utilize air to cool process fluids and are essential in environments where water is not easily accessible . Lastly , double pipe heat exchangers typically have a simpler design with one pipe inside another . This allows for the heat transfer between fluids in the inner and outer pipes . 1
Q : How Does a Shell and Tube Heat Exchanger Work ?
A : As mentioned previously , shell and tube heat exchangers typically allow for the flow of two fluids without having them mix with one another . The fluid inside the tubes transfers its heat to the fluid in the shell
through the tube walls . These designs can create a large heat transfer area , especially in applications that are high-pressure and high temperature . In addition to this , shell and tube heat exchangers can utilize baffles within the shell to direct fluid flow and increase heat transfer by creating more turbulence . The flow process can be
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