Spotlight Feature Articles WEAR PARTS & GET | Page 3

WEAR PARTS & GET operations. Our job is to help our design and engineering teams deliver product and service solutions that meet that need. So we’ve set up the Innovation Centre as an in-house space for design thinking and concept development. It has a metallurgical lab and a host of other capabilities including rapid prototyping, 3D scanning and printing and a virtual reality system all of which adds an important new dimension to our creative process.” Bradken bucket first in Africa In the wider mining market, Bradken recently announced the installation of a new large hydraulic excavator bucket in Africa. Fully designed and manufactured by us, this complete 28 m 3  Caterpillar 6060 extra heavy duty hydraulic face shovel bucket was its first in service in northwest Africa. Brad Ward, Executive General Manager of Bradken’s Mining Mobile Plant business said the installation on January 1, 2019 went according to plan. “This was an exciting install for Bradken and especially our team in Africa. It’s the first complete face shovel bucket to be delivered by us into the West African market. As a site-specific custom build, the fitment of the bucket went smoothly. No additional work was required before it went into operation, much to the delight of our customer.” Ward said the bucket included a number of design features that gave the customer peace of mind when putting a Bradken product to work on their site. “This Cat 6060 shovel bucket features additional wear material including our Guardian wear blocks and D10 grader blades. These protect the underside of the bucket from the highly abrasive digging conditions on this site. The bucket is also completely interchangeable with Original Equipment Manufacturer (OEM) parts. Customers are able to buy this bucket knowing it will fit with their OEM backboards and jaw segments without issue.” The company says the quality and reliability of Bradken’s bucket design also means customers can better plan bucket changeout schedules, improving overall site productivity. MTG showcases Cast Lips Terra Staying with hydraulic excavator wear parts, MTG chose the Bauma show in Munich earlier this year for the official launch of MTG Cast Lips Terra, designed especially for the heavy mining industry, and more specifically for hydraulic excavators weighing more than 400 t. The slim, light design of the Cast Lip Terra the company says allows for reduced fuel consumption and improved penetration, which as a consequence optimises cycle times. “Its large contact areas and smooth transitioning reduce plastic deformation and concentrated strain in critical areas. Additionally, the design of the GET, which is specific to the Cast Lip Terra, allows for protecting critical wear zones, thus increasing wear life. Lip reconstruction is made easier thanks to this protection and its adapted geometry.” Cast Lip Terra is suitable for all applications and terrain types, and comes equipped with all of MTG’s premium GET systems: TwinMet and ProMet. “This combination offers efficient, optimum lip protection. The Cast Lip Terra is available in two GET settings: the ‘Standard’ option, for applications prioritising bucket penetration, and the ‘Heavy Duty’ option, for high impact and wear applications.” The Terra range features 4 different models. The 148” and 169” size 5 Cast Lips Terra are equipped with the TwinMet 5/4 system, aimed at 400 to 600 t machines. The range also includes the 169” and 201” size 7 Cast Lips Terra, equipped with TwinMet 7/6, which are designed for 700 to 800 t machines. All the MTG Cast Lips Terra models may equip the ‘Standard’ or ‘Heavy Duty’ settings.   H-E Parts big orders from Roy Hill and Lihir Another Hitachi Company, H-E Parts International in late 2018 announced that it had been awarded a three-year contract with iron ore miner Roy Hill, which includes a two-year extension based on performance. The contract is to supply rotable transfer chutes, liners and refurbishment services to Roy Hill Holdings (Roy Hill) Pilbara mine site and port facility in Western Australia. The contract will be managed by H-E Parts Crushing Solutions division and incorporates “rotable services and the supply of H-E Parts renowned ProTech™ wear products offering. This includes a full range of overlay wear plate, Q&T wear plate, NiHard and ceramic liners, all of which can be customised to suit any application.” Gordon Fogwill, Crushing Solutions General Manager stated that: “the Crushing Solutions division is renowned for their ability to extend and optimise mineral processing systems through consistent product performance and innovative product advancements.” Fogwill further commented that “it is through demonstrated service delivery, continuous improvement and engineering that contracts like these are being awarded.” Barry Fitzgerald, Roy Hill CEO commented that: “H-E Parts International Crushing Solutions Pty Ltd was selected by Roy Hill because they offer value for money, valuable experience with transfer chute refurbishments, focus on sourcing the best value materials, and have a track record in continuously improving the service life of our transfer chutes. Roy Hill looks forward to partnering with HE Parts to keep building on these foundations.” H-E Parts said its capability to provide innovative solutions and specialised proprietary modelling software such as ChuteVision™ has allowed it to provide wear simulation, benchmarking, performance monitoring and estimates to deliver further improvements and value-add to clients. “H-E Parts believes that the partnership of the proven ProTech™ wear liner range, combined with in-house engineering, service support and proprietary software, will provide a flexible cost- effective, long-term minerals processing solution for Roy Hill and look forward to a mutually beneficial relationship.” Also in Australasia, Newcrest Lihir Gold Mine located in the New Ireland Province of Papua SEPTEMBER 2019 | International Mining