Shaw Book - Volume 1 Mar. 2016 | Page 149

140_151SubgradeFrmwrk 10/21/04 11:26 PM Page 147 RULE 6 CONCRETE DELIVERY Before the first concrete load is delivered to the jobsite, RULE 5 REINFORCING coordination efforts should have already been performed between the owner’s authorized representative, the design- Without the use of slab reinforcement, concrete may not be struc- er/architect, concrete contractor, and general contractor. turally strong enough to support heavy loads or prevent slab dis- Topics should include mix design, finish elevations, utility placement from settling or if expansive conditions should occur. coordination, concrete pour sequencing and scheduling, The types of slab reinforcement commonly used are: joint layout and finish type. When the first load of concrete is delivered, the following steps should be followed: 1. Synthetic fibers, used as an admixture when concrete is mixed. Can be used with, and is recommended as an addition to, rebar. 2. Electrically Welded Wire Mesh (E.W.W.M.), not recommended for architectural concrete due to the lack of sheer value. 3. Reinforcing steel (rebar), the most common size and spacing for normal pedestrian and vehicular architectural concrete is at the very minimum #3 bar at 18-inch o.c.e.w. to maximum #5 bar at 12-inch o.c.e.w. Shaw & Sons recommends #4 bar at 18-inch o.c.e.w. 4. Steel Dowels, used to connect adjacent pour slabs at construction joints. Always use the Speed Dowel system (match rebar size and on-center spacing, e.g. for #4 rebar at 18-inch on-center, use #4 Speed Dowel 18-inch on-center). Speed Dowel is a plastic sleeve system that requires an 18-inch long to 2-foot long smooth steel dowel (see the Shaw expansion construction joint, page 152). 5. Rebar numbers indicate the approximate diameter of rebar in 1/8-inch increments. Example #3 rebar is 3/8-inch in approx. diameter; #4 rebar is 1/2-inch in approx. diameter; # 5 rebar is 5/8-inch in approx. diameter. 6. For topping slabs in extremely thin conditions, use 1/4-inch stainless steel dowels. 1. Verify the load delivered matches the certified Statement of Mix Design for that particular paving finish. Carefully review delivery ticket to ensure correct mix. 2. Verify that slump is within the stated range; typically 4-inch to 5- inch slumps within a +/- 1-inch tolerance (slump test should be taken at point of discharge; at the end of the hose if pumped.) 3. Overall weather and ambient temperature, material conditions, and truck travel time can affect the slump. (Note: Projects close to batch plants require more on-site mixing time for concrete than concrete brought from plants further away.) 4. Accepting concrete that falls outside the specified slump may result in weakened concrete and visual variations in adjacent pours (Shaw & Sons would reject this concrete). 5. One gallon of water for each cubic yard of concrete added at the time of pour to increase slump loses approx. 200 PSI to the concrete’s strength and will gain approx. 1 inch in slump (never exceed maximum design). 6. Each delivered load should be mixed at the job site a minimum of 100 revolutions, and must be checked visually prior to dispensing the first yard of each load to ensure a proper mix. 147