Shaw & Associates Reference Guide - digital version | Page 8

Craftsmen Specification 1 - 100 % Granite ( US Patent Numbers : 7,322,772 B2 , 7,607,859 B2 , 7,670,081 B2 , 8,936411 B1 and additional patents pending ) Includes the principles from the original patent . It was developed to enable consistent project installations by following known and improved methods that produce a consistent product . Less than 3 / 8 ” sized aggregates creates problems and ; prior to our patents , was primarily excluded from surface-seeded applications . Shortly after the patent was issued and the number of installations increased came the development of the patents using vibrating mag floats and power trowels . Shaw & Sons utilized these processes while pouring large 500-yard slab pours on grade and elevated high-rise decks . Adopting these techniques for installing surface-seeded aggregates is useful and was patentable . The principles of our patents not only shield us from our competitors , but they also ensure consistency in our product . The project owner receives more value for their money as our products are proven to be exceedingly durable because of our high installation standards .
A few of our proven installation steps that are often skipped by our competitors :
A . Clean aggregates thoroughly . If this is not done , or Clean Mt . Airy Aggregate Ready for Surface Seeding done properly , the dirty aggregate will pop out during routine maintenance or with traffic over time .
B . Subgrade preparation . Expansive soil and salts in the soil can cause problems in concrete and need preventative barriers .
C . Not using a vibrating float can cause void space in matrix and surface installed aggregate . All concrete and materials need consolidation after placing .
D . Power trowels were never used in surface seeded aggregate due to the mishaps that commonly occur when power troweling . However , having highly skilled finishers , patience and concentration averts these mistakes . The machining process has proven to be a successful method for creating denser surfaces .
Power Troweling Panel at Edwards Lifesciences Campus
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E . Final washing after curing removes efflorescence and opens concrete pores for sealing . Using our own specified sealer of hydrolyzed lithium quartz provides higher surface tension and resistance to use and abrasion .