seatec - Finnish marine technology review 1/2009 | Page 38

CONSIDERABLE SAVINGS FROM WEIGHT REDUCTION A new light weight insulation solution by Saint-Gobain for ships Saint-Gobain Rakennustuotteet Oy lower and instead of expensive aluminium has introduced a new lightweight structure on most upper decks gives a pos- insulation solution to the market. sibility to use less costly steel structure. It reduces the weight of insulation materials used on, for example cruise ships, to approximately half of their current weight. This way, savings of even over a million EUR can be achieved during construction. The reduced weight can also be utilised in other functions of the ship, such as increasing the payload. T he new Isover ULTIMATE insulation is ”We have calculated that through very effective for fire safety and heat the weight reduction 5.4 percent of addi- insulation. tional cargo could be taken on board. In ”We can refer to a new generation our example case, for instance, this means of insulations,” says Matti Reijonen, Sales an additional six 45 ton semi-trailer trucks. Manager. This means a considerable increase in prof- The 210-metre RoRo passenger ferry, which has a car deck and six passen- itability for the shipping company,” Reijonen says. ger decks is used as an example. The pas- The speed of the ship does not sig- senger capacity is 2,800. Previously, similar nificantly increase due to the weight re- vessels have used stone wool for fire in- duction. However, the CO2 emissions into sulation. the environment are reduced by approx- The use of new light weight fire in- imately 720 tons annually. The range of sulation materials has a stabilising effect annual fuel savings, depending on the on the structure of the ship. In our ex- speed and usage, is between $100,000 ample case, the reduction of 280 tons of and $400,000. weight due to the new insulation materi- The new insulation will reduce also al, reduces the centre of gravity of the ship heating / cooling costs due to excellent a great impact on the financial perform- by 10cm, which even allows the construc- characteristics of new generation insu- ance of the shipping company through tion of an additional approximately 450-s- lation. The thermal conductivity of ULTI- reduced operational expenses, both now quare metre steel deck (approx. 30 cabins) MATE insulations is 15–20% better than and in the future. in the upper section of the ship. similar traditional insulation material. Based on the weight reduction of in- Therefore, the reduction in weight sulations, the centre gravity of the ship is with fire, heat, and sound insulations, has 36 seatec 1/2009 Additional information of the next generation’s insulation solution is available at: www.isover-ultimate.com ■