Saudi Aramco: The Future of Oil and Gas - GineersNow Petroleum Saudi Aramco, The Future of Oil & Gas Industry | Page 5

…for sludge treatment… In 2011, ElPozo Alimentación once again placed its trust in VWT for the remodeling of the wastewater pretreatment to deal with higher organic loading resulting from the increase in the activity production, which went from 8,000 to 12,000 pigs processed per day. The work also included enlarging the sludge line through the construction of two 3,050 m⁳ anaerobic digesters and the installation of a cogeneration system for the production of 800 kW of electricity for self-consumption at the WWTP and 400 kW of thermal energy to heat the sludge during the digestion process, without the need for any other fuel. The digesters also enable a reduction of 45% in sludge volumes, with consequent cost savings in sludge treatment and final disposal. … and for energy valorisation At the end of 2014, with the aim of maximizing the use of the biogas produced in the anaerobic digesters, VWT undertook the task of modifying the gas line at the industrial WWTP to enable the excess biogas produced at the plant to be exploited. Some of the biogas is used to heat the sludge in the digesters and the remainder is sent to a new boiler to generate 5,000 kg/h of steam. The scope of the contract also encompassed extending the piping network, and installing a new gas flare as well as a new biogas desulphurization unit including VWT’s Sulfothane™ technology, as a preventive measure to protect the facilities against corrosion. Towards a circular economy In addition to energy valorization – and consequently, a reduction of the carbon footprint of the factory - ElPozo Alimentación and VWT have also undertaken a number of water reuse initiatives. These actions have enabled the reduction of water consumption per pig processed, achieving one of the lowest ratio sector in Europe. Veolia Water Technologies has become the leading partner for companies which, like ElPozo Alimentación, are committed to sustainable development. VWT offers such companies solutions ranging from the treatment of process water, wastewater and sludge to solutions aimed at reducing water consumption and increasing energy efficiency, in order to promote and work towards a circular economy. ●