RocketSTEM Issue #5 - January 2014 | Page 54

years later by the ITAR issues that have stymied the US Commercial Space Sector. Britain had closed the door on any active role in developing space vehicles and with it, independent access to space. Despite these setbacks, Bond retreated to reform his concepts with a new team. The Three Rocketeers Saving the best lessons learned from the HOTOL Project, in 1989 Bond formed Reaction Engines Limited with John Scott-Scott and Richard Varvill also from Rolls Royce. As a small research company on a shoestring budget, computer simulations and models were the only way they could test their theories for a very long time. During the next twenty years the trio further refined the HOTOL concept and airframe, shifting the centre of mass to create a more stable flight design. All this was done bypassing the UK Government’s Official Secrets Act and Bond’s own patents with more nuanced offshoot aerospace discoveriesand also without a penny of government funding. Bond also pioneered the new use of compact, lightweight heat exchangers within the rocket engine cycles which greatly increased their efficiency by allowing the engines to use atmospheric air to burn in the combustion chambers like conventional jet aircraft, rather than using heavy liquid oxygen stored in on-board tanks, during the portion of launch within the atmosphere. Given the high Mach speeds that the final vehicle would need to reach gravitational escape velocities, the patented heat exchanger technology enabled heat extraction from the engines at super-hot temperatures that would otherwise melt the metal alloys in the engine. This enabled the high (Mach) speed air coming into the engines to be cooled from 1000 degrees Celsius to minus 150 degrees Celsius in a microsecond. It also successfully bypassed the ice build-up problem that derailed HOTOL (via a new patented frost control system) in the process. 400 megawatts of heat could be transferred from the air before intake into the engines. This approach also enabled SABRE-powered vehi