RocketSTEM Issue #5 - January 2014 | Page 48

fact, we probably performed better than the original test standards were meant to be. We deem this to be a significant success.” Although the flight did not end as everyone had hoped, the incident provided a wealth of valuable data showing how strong the vehicle is. “The entire interior of the vehicle, the pressure vessel as we call it, or crew compartment, was completely untouched by the incident,” said Sirangelo. “All systems were fully operational, there was no damage whatsoever to any of the components of the vehicle. All the flight computers continued to work, and they are still working, and there was no damage to any of the sensitive parts of the vehicle – which tells us that the composite structure and the airframe is actually “As we stand right now we believe we have the data, we looked at all the data and its almost exactly as was predicted by our computing models,” added Sirangelo. “We were so successful that we actually received all of the data we think we needed for testing.” Even though the investigation of the landing gear problem is ongoing, the data points to a mechanical failure, possibly with the door or latch—as none of the primary systems that gave the commands that control the flight failed or had any problems. Both landing gear systems—main gear and nose gear—are connected; they are mirror images of each other, and the right landing gear deployed as expected and was fully functional. Had the spacecraft in this case was a simulated thermal protection system (TPS). That actually effectively cushioned the vehicle as it went through its flight off the runway, and while that was damaged its a fairly insignificant part of it.” “The core structure, all the flight controls, the rudders, the airlons, all those are still attached and working,” added Sirangelo. “We did lose some of the protective coating and shell of the vehicle and sustained some minor damage to some of the composites and the structure underneath. The very strong front nose skid actually continued to hold the vehicle up and do exactly what it was designed to do, and it is fully functional and working right now.” The Dream Chaser, described design or software caused the problem, it would have affected both the right and left main landing gear. “The vehicle has all of its components, nothing was lost – the tail, the rudders, the entire structure of the vehicle is with us and sound,” added Sirangelo. “The one landing gear in question is still attached to the vehicle, it did eventually deploy, obviously not properly but its still there, we didn’t lose it. The vehicle is surrounded by a very strong composite structure shell, which is where all the important materials (computers, crew compartment, etc) would be, and then it is surrounded by over six inches of protective layer – which by many simply as a “mini space shuttle,” is a lifting body human spacecraft designed to carry as many as seven astronauts, and it is the only spacecraft under the Commercial Crew Development Round 2 (CCDev2) agreement with NASA’s Commercial Crew Program (CCP) that is winged and designed to land on any conventional runway capable of handling commercial traffic. “NASA Langley did a lot of research on the vehicle in the 80’ and 90’s, based off a Russian heritage design called the Bor 4” said former astronaut and SNC Space Exploration Systems Vice President James Voss in 2012. “They did wind tunnel analysis, a lot of Artist renderings of the Dream Chaser docked at the ISS (right photo), and being prepared to launch atop an Atlas V rocket (following page). Images: Sierra Nevada Corp. quite stable and quite strong for what we needed to accomplish.” The test article used to conduct ALT-1 in late October was only meant to conduct two autonomous flights before being sent back to SNC’s headquarters to be reworked for piloted flight testing. If October’s flight test produced all of the data SNC needs—and the company believes it did—then they can skip a second autonomous flight test all together. The landing gear itself was never intended as a permanent fixture, as it is a modified version of the gear used on the USAF F-5E Tiger fighter aircraft. Future Dream Chasers will use landing gear with electric actuators. 46 46 www.RocketSTEM.org