RocketSTEM Issue #13 - September 2016 | Page 46

Constructing a new ride The newly assembled first liquid hydrogen tank, also called the qualification test article, for NASA’s new Space Launch System rocket lies horizontally beside the Vertical Assembly Center robotic weld machine (blue) on July 22. It was lifted out of the welder after final welding was completed at NASA’s Michoud Assembly Facility in New Orleans. Credit: Ken Kremer/www.kenkremer.com NASA’s deep space rocket takes shape in New Orleans By Ken Kremer NASA has finished welding together the very first fuel tank for America’s humongous Space Launch System (SLS) deep space rocket currently under development. RocketSTEM had an up close look at the liquid hydrogen (LH2) test tank shortly after its birth as well as the first flight tank, within hours of completion of the milestone assembly operation at NASA’s Michoud rocket manufacturing facility located in New Orleans. “We have just finished welding the first liquid hydrogen qualification tank article … and are in the middle of production welding of the first liquid hydrogen flight hardware tank [for EM-1] in the big Vertical Assembly Center welder,” explained Patrick Whipps, NASA SLS Stages Element Manager during our tour of the massive factory. “We are literally putting the SLS rocket hardware together here at last. All five elements to put the SLS stages together [at Michoud].” This first fully welded SLS liquid hydrogen tank 44 44 is known as a qualification test article. It was assembled using basically the same components and processing procedures as an actual flight tank, said Whipps. “We just completed the liquid hydrogen qualification tank article and lifted it out of the welding machine and put it into some cradles. We will put it into a newly designed straddle carrier article next week to transport it around safely and reliably for further work.” Welding of the liquid hydrogen flight tank is moving along well. “We will be complete with all SLS core stage flight tank welding in the VAC by the end of September,” added Jackie Nesselroad, SLS Boeing manager at Michoud. “It’s coming up very quickly!” “The welding of the forward dome to barrel 1 on the liquid hydrogen flight tank is complete. And we are doing phased array ultrasonic testing right now.” www.RocketSTEM .org