ROBOTICA GANESHMARTIN VOLUME 1 GANESHMARTIN | Page 12

Improved workplace safety Chapter Clyde Campbell, CEO of ABB Partner MAR Clyde Campbell founded MAR in 1987. Campbell says, “Our association with ABB provides us equipment that serves as a basis for us to develop innovative solutions for industry. With robotics, we can improve productivity levels, streamline manufacturing processes and provide safer working environments.” The brisket cutter makes one well-placed, sanitary cut. Clean cut Machinery Automation & Robotics, a leading robotics integrator, transformed a dangerous work environment at a meat processor with three safe and sanitary robotics solutions. Text: Garry Fabian Photos: MAR M eat processing is a labor- intensive, hands-on indus- try that requires extensive safety protocols to protect the health and safety of operators—not to mention the health and safety of con- sumers, too. Recently, an international meat processing company based in Aus- tralia needed to raise its operations to a safer and more productive level. The company sought help from Ma- chinery Automation & Robotics (MAR), a firm that designs, builds and integrates au- tomated manufacturing and industrial solu- tions across a wide range of industries. The meat processor hoped MAR could address 12 ABB robotics 2|10 not only its occupational health and safety issues, but also the lack of reliable skilled labor (particularly in the area of brisket cut- ting) that was threatening the company’s ability to stay competitive. MAR’s team of experienced engi- neers analyzed the abattoir’s production and came up with three innovative solu- tions that have transformed productivity, safety and sanitation at the facility. Making the cut Clyde Campbell, “Traditionally, the meat processing operate a heavy, CEO at MAR, says. brisket cutting part of requires a person to industrial-size hydrau- lic knife device called a brisket shear,” he says. “This practice combines a danger- ous tool with a physically demanding task that commonly results in wrist and back injury. Our solution eliminated the need to endanger employees altogether.” MAR’s robotics installation features an IRB 4600 industrial robot from ABB and an advanced sensing system to en- sure accurate, reliable operation. A cir- cular cutting saw, fitted with a dustless micro-toothed knife blade and center- ing guides, makes one clean cut at the center of the brisket. This has drastically improved quality with fewer instances of internal organ puncturing and other dam-