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Project
Efficiencies and reliability : There were some specific efficiency decisions that AMC took on this project to ensure optimal energy efficiency . Two of the most notable aspects were a reduced condensing temperature and a tight approach on the secondary PHEs . The condensing temperature was selected at 30 ° C , resulting in a 9K approach on the design ambient wet bulb condition . All condenser fans were equipped with VSDs to ensure fan law efficiencies were maximised during low load conditions , exponentially increasing efficiencies as load decreased .
The PHEs were selected with a very tight 2K approach resulting in a 4K LMTD for the HT and MT systems . What this further allowed is for the system to be able to operate with a PHE out of service by reducing the suction temperature by only 0.7K on the MT system and 2K on the HT system .
System reliability and redundancy is absolutely critical for this type of facility , considering the centralisation of the client ’ s distribution and the associated business and product value that moves through this facility . Redundancy was incorporated as responsibly as possible while ensuring that single points of failure were eliminated as far as possible . A further aspect that was implemented in the design is that where redundancy was required , it was employed to increase efficiency during normal operation , that is running the compressors at lower speeds for recips , running a reduced number of screws at full load on the MT system and reducing condensing temps and fan speeds on condensers . These energy savings elicit significant paybacks on the required redundancies and make the overall installation significantly efficient . RACA
LIST OF PROFESSIONALS : Owner Developer Architect / Designer Project manager
Consulting engineer
Contractors
Product suppliers
Fortress Propfund |
Fortress Propfund |
ICM Architects |
BBA Consulting |
Architect |
ICM Architects |
Project manager |
Brown + Altini Consulting |
Logistics / Infrastructure Design |
Relog |
Quantity surveyor |
Quanticost |
Refrigeration consultant |
AMC Engineers |
Mechanical engineer |
AMC Engineers |
Structural engineer |
Sotiralis Consulting Engineers |
Civil engineer |
Sotiralis Consulting Engineers |
Electrical engineer |
MNS Electrical |
Wet services engineer |
Redline Consulting Engineers |
Fire consultant |
Chimera |
HSE consultant |
Cairnmead Industrial Consultants |
Sustainability consultant |
Solid Green Consulting |
Principle building contractor |
WBHO |
HVAC contractor |
Aircycle |
Refrigeration |
MRE Gauteng |
Insulation contractor |
IDS |
Electrical contractor |
Presto |
Product |
Supplier |
1 . |
Compressors |
Mayekawa |
2 . |
Condensers |
EVAPCO |
3 . |
Blower Coils |
Heating Centre |
4 . |
Fans |
EBM Papst |
5 . |
Controls |
Carel |
6 . |
Vessels |
Viola |
7 . |
Plate Heat Exchangers |
Danfoss / Alfa Laval |
8 . |
PICV ’ s |
Danfoss |
9 . |
Pumps |
KSB |
10 . |
Bellows |
Elaflex / Flowcon |
11 . |
Electrical boards |
Industrial Motor Controls |
12 . |
Insulation installation |
Intertherm |
13 . |
Water treatment |
G-Chem |
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