RACA Journal June 2022 | Page 51

Feature and is the reason for different types of tools being developed for the toolbox .

THE CORRECT AND SAFE USE OF TOOLS No quality of tool or equipment can avoid the factor of risk in using them carelessly . The correct handling and application by operators of any tool or equipment , are not only critical in terms of operator safety , but also for the longevity of the equipment , effective and efficient use of the related consumables , as well as the quality of the overall end result . These are some of the reasons why so many tool suppliers spend countless hours to provide operator training on regular occasions and for different levels of expertise .

When considering pipework as one of the simplest of tasks , in this particular tool range there are many factors that come into play during grinding and cutting applications that impact upon production and safety . Incorrect tool handling and operation , cross-contamination of materials , incorrect product selection , limited knowledge of the machinery being used , frequency of applications and non-adherence to labelled guidelines on the machinery , the consumable itself , and even operator fatigue all play an important performance role .

For this reason , many training modules are specifically designed to address these issues . The aim most often is to correct operator behaviours in an effort to reduce the risk of injury , tool damage and loss of production time and enable operators to give a higher standard of improved attention to the project on hand .

Training courses will also include an analysis of an individual ’ s requirements and experience and how to establish the best possible tool solutions for the tasks that the operator undertakes . Imparting technical know-how and solutions to operators also provides the knowledge of consequences of using tools incorrectly for an application . Wrongful or careless handling of tools and consumables alike can lead to injuries for the operator , and others too .

For example , stainless steel ( INOX ) has corrosion-resistant characteristics and grinding tools that are specifically designed for stainless steel ( INOX ) should be used . These products are free of ferrous , chlorinated or sulphurous fillers and are designed to reduce and minimise the risk of corrosion as well as heat build-up and discolouration within the working zone . This is a perfect example of the importance for operators to know and understand correct product selection and usage that can further spoil a product .

Selecting the correct tool drive has a significant impact on the cost-effectiveness of the process too . Selecting the ideal tool drive - air grinder , electric grinder , high frequency machines or flexible shaft drives - and consumable combination will ensure optimum performance and most cost-effective processing . Factors to consider when selecting the ideal tool drive includes , application requirement , performance and safety requirements of

Testo Wren Handman | Pixabay

Smart probes and testers take the technicians toolbox to the next level .

Virtual reality / augmented reality is an element of technology that will soon make its way into the world of tooling to improve efficiency and safety .

the consumable being used , ease of handling and safety features , to name a few .

Training thus ensures that the combination of correct tool solution dovetails with a safe and accurate grinding or cutting performance by the operator . It is a win-win situation , the operator benefits from training and guidance and the company benefits from a superior production process whilst keeping the working environment safe and incident-free .

As an extensive subject matter , look out in future issues of RACA Journal for more information around tools and tooling to keep up to date with all of the latest technology .

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