Quarry Southern Africa July 2018 | Page 27

WINNING Waste, fines, and product are normally stockpiled on site. be returned to the crusher. This will result in valuable sized products being crushed into fines. Software packages have been developed to help simulate the resultant wastes and particularly fines that may be produced by a specific crush and screen set-up, different machine combinations, and settings. The software models the behaviour of crushers with different rock types based on laboratory and process plant data. Adjustments can be made to the settings, or changing the type of equipment may optimise the process to give the maximum aggregate production and to minimise fines production. The effectiveness of primary crushers is influenced by the type of rock being crushed and by the blasting method. Coarse-grained Crushing of quarried rock is carried out in stages, with the primary crushing stage typically carried out using jaw crushers or gyratory crushers, and subsequent secondary and tertiary stages by cone or impact crushers. The effectiveness of primary crushers is influenced by the type of rock being crushed and by the blasting method. The effectiveness of primary crushers is influenced by the type of rock being crushed and by the blasting method. Coarse-grained material, such as quartzite or dolerite, will produce fewer fines compared to a fine-grained material such as limestone or dolomite. QUARRY SA | JULY/AUGUST 2018 _ 25