Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 62

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading HAC EDGE C and HAC EDGE C steel strengths are provided in section 2.3. For design of channels at corners, refer to Chapter 9. 10. Design Software 11. Best Practices 4.92 (mm) (106) (125) 3.94 (100) (500) f y ksi (N/mm 2 ) 92.82 30.4 (640) (210) F 2 - Coating 1 Materials according to Annex 3, Table 1 2 Hot-dop galvanized 3.94 (100) Special markings on the outer surface of the t-bolt aids the installer to ensure the t-bolt is properly positioned before the installation torque is applied. Moreover, it allows the installer and inspector to identify the type of bolt, after the fixture is installed. Once the fixture is installed, the head of the t-bolt is no longer visible and the only visible part of the t-bolt is its outer face. HBC-C 8.8 F M12 HBC-C 50 R M12 Figure 2.2.10.2 — Hot dip galvanized t-bolt (left) and stainless steel t-bolt (right). Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 63 (100) 4.17 72.5 (800) (94) in f u (mm) 3.94 (100) 8.8 116.0 3.94 - ksi (N/mm 2 ) C a2 1.97 (50) 3.70 A4-50 Property class in C a1 Stainless steel 1 Figure 2.2.10.1 — T-bolt marking. 4.92 (125) C a2 Sand lightweight and all lightweight concrete Carbon steel 1 Figure 2.2.8.3 — HAC EDGE and HAC EDGE C in an acute corner, plan view. Units 4.17 (106) in (mm) 62 (100) HAC-50 S EDGE C 3.94 (94) HAC-50 S EDGE 3.70 HAC-50 EDGE C in (mm) HAC-50 EDGE C a1 Channel bolt Normal weight concrete *h min 2.2.10 HILTI CHANNEL BOLTS: HBC-C Table 2.2.10.1 — Hilti Channel Bolts (HBC-C) material information Table 2.2.8.1 — Minimum substrate edge and corner distance for pair of HAC EDGE and HAC S EDGE at a corner h ef Figure 2.2.9.1 — HBC-C, washer, and nut (left). HBC-C outside face inspection marking and installation (right). HBC-C can be used to transfer tensile loads, shear loads perpendicular to the longitudinal channel axis, or any combination of these loads. Transferring of the loads takes place via interlock between the HBC and the channel lips. The new Hilti design method for corners follows the principles of AC232 and allows the anchor channels to be installed as close as physically possible to the corner, as long as the minimum corner and edge distances are not exceeded. The use of HAC EDGE allows the concrete to take higher shear forces, making it the perfect solution for corner applications. Units Figure 2.2.8.1 — Corner configuration of pair of HAC EDGE in top of slab, plan view. Anchor channel HBC come with a special marking to ease the identification before and after installation takes place. All HBC are covered by ESR-3520. Hilti Channel Bolts — C (HBC-C) are suitable for channel profiles HAC-40, HAC-50, HAC-60, & HAC-70. HBC-C come in bolt diameters M12, M16, and M20, steel grades 8.8 and 50, finishing and materials HDG and SS, respectively Corner distance c ca2 is measured to the center of the anchor. HAC EDGE at corner requires the use of HAC EDGE and HAC EDGE C. The EDGE C plate of HAC EDGE C comes with rebars that are located 1 rebar diameter below the bottom of the channel profile to prevent clashing of the rebars with the HAC EDGE. 14. Design Example The Hilti Channel Bolts (HBC) are part of the anchor channel system. HBC are threaded fasteners commonly known as T-bolts. HBC are the link between the fixture and anchor channel. The HBC have a proprietary head geometry, therefore, and HBC are only compatible with Hilti Anchor Channels. The head of the HBC can be inserted along the channel cavity. The fixture is connected to the anchor channel by channel bolts with a nut and washer. Thus, allowing for the so desired jobsite tolerance. Figure 2.2.8.2 — Isometric view of HAC EDGE and HAC EDGE C. HAC EDGE C and HAC S EDGE C are suitable for non-90° corners. The use of two independent anchor channels simplifies the portfolio by no requiring custom made channels. See Chapter 9 for design information. 13. Field Fixes 2.2.9 HILTI CHANNEL BOLTS The head of the t-bolt is first installed parallel to the channel profile. Once it is positioned in place, the bolt is turned 90° clockwise. The head of the bolt has been engineered in a way that the t-bolt cannot rotate more than 90° clockwise. This ensures the bolt is properly positioned before the required installation torque is applied. HAC EDGE and HAC S EDGE at non-90° corners 12. Instructions for Use HAC EDGE and HAC S EDGE are ideal for top of slab corner applications. Two independent anchor channels at the corner allows de-coupling the loads at both channels, preventing anchors and rebars from taking undesired loads. Furthermore, using two independent channels eases the installation in congested areas, preventing damage of the anchors during installation. 9. Special Anchor Channel Design Pair of HAC EDGE or HAC S EDGE in top of slab corner 8. Reinforcing Bar Anchorage 2.2.8 HAC EDGE AND HAC S EDGE IN TOP OR BOTTOM OF SLAB CORNERS 7. Anchor Channel Design Code