Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 52

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading in 1.97 1.97 14.00 (50) (50) (356) in 2.95 2.95 14.25 (75) (75) (362) in 2.95 2.95 14.25 (mm) (75) (75) (362) 2.95 14.00 (mm) (75) (75) (356) in 2.95 2.95 14.25 (mm) (75) (75) (362) in 2.95 2.95 14.25 (mm) (75) (75) (362) *1.97 (50) (80) in 2.95 3.62 (mm) (75) (92) in 2.95 3.94 (mm) (75) (100) *For all-lightweight concrete, c a1 = 2.95” (75 mm) HAC CRFoS U comes with specially bent rebars. Thus, allowing both corner channels to be installed at the same elevation without clashing of the rebars of both corner channels. Due to the HAC CRFoS U configuration, the anchor channel used at both corners is the same type. At corners, one HAC CRFoS U is rotated 180 degrees. Therefore, one channel has the bent rebars going up while the other are going down. Anchor channel steel strengths are provided in sections 2.3.3 and 2.3.4. For design of channels at corners, refer to chapter 9. Corner distance c ca2 is measured to the center of the anchor. Figure 2.2.5.3 — Minimum corner distance for pair of HAC CRFoS U in a corner, plan view. What drives the minimum corner distance? HAC CRFoS U at non-90° corners Figure 2.2.4.6 — HAC CRFoS U in composite slab. Units *h min,CP 4.92 (mm) (125) Figure 2.2.4.4 — Minimum HAC CRFoS U edge and corner distances, elevation view. HAC-60 CRFoS U in 6.61 (mm) (168) HAC-70 CRFoS U in 7.72 (mm) (196) Corner distance c ca2 is measured to the center of the anchor. Figure 2.2.5.2 — Minimum corner distance for pair of HAC CRFoS U in a corner. Figure 2.2.5.4 — Pair of HAC CRFoS U in an acute corner, plan view. Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 53 * min. distance where no concrete edge breakout in shear capacity is reduced h min,CP , contact Hilti. in Corner and edge distances are measured to the center of the anchor. HAC-50 CRFoS U 52 c a1 = min of c a1,1 and c a1,2 c a2 = min of c a2,1 and c a2,2 Anchor channel Table 2.2.4.4 — Minimum distance from face of slab to metal deck, h min,CP HAC CRFoS U are suitable for non-90° corners. The use of two independent anchor channels simplifies the portfolio by no requiring custom made channels. See chapter 9 for design information. Figure 2.2.5.1 — HAC CRFoS U at corners. The minimum corner distance (C ca,2 ) is based on the minimum physical distance required to avoid clashing of the rebars of the two corner anchor channels, installed at the same elevation. *Minimum slab thickness, hmin may be reduced. 2.95 3.15 in (mm) HAC-70 CRFoS U in For composite slabs where the anchor channel is fixed to the pour stop and the channel cannot be recessed in the slab, smaller edge distances may be allowed. Additional measurement may be required if the rebar is embedded in the metal deck zone. See section 9 for additional information. HAC-70 CRFoS U Minimum c ca2 HAC-60 CRFoS U *h min HAC-60 CRFoS U Minimum c a1 HAC-50 CRFoS U C a2 HAC-50 CRFoS U Units (mm) The minimum edge and corner distances for HAC CRFoS U are consistent with the minimum requirements of its matching HAC profile size. Moreover, the AC232 test series 6 - splitting failure due to installation requires a 1/8 inch (3 mm) gap between channel lip and fixture to ensure introduction of a tension load into the anchor during torquing. This takes into considerations unfavorable anchor channel installation. However, this can be prevented in composite slabs where the anchor channel profile bears on the pour stop and the channel lips and fixture are flush with the pour stop. Anchor channel (mm) Minimum edge distance for anchor channels in composite slabs The use of anchor channels with rebar anchors (HAC CRFoS U) allows the anchor channels to be installed as close as 2-1/8” (from end of channel profile) away from the corner, without penalizing the concrete tensile strengths in tension, as is the case for HAC. Table 2.2.5.3 — M inimum substrate edge and corner distances for pair of HAC CRFoS U in corners in normal weight, sand- lightweight and all light-weight concrete *h min Figure 2.2.4.5 — Minimum HAC CRFoS U member thickness, isometric view. HAC CRFoS U are ideal for face of slab corner applications. The Hilti face of slab corner solution utilizes two independent anchor channels. The use of two independent anchor channels eases the installation in congested conditions. This minimizes clashes of the anchors with the rebar cage, preventing damage of the anchors during installation. Moreover, two independent anchor channels allows de-coupling of the loads applied on each corner channel, preventing the anchors from experiencing undesired loads. C a2 C a1 14. Design Example 13. Field Fixes C a1 Units 12. Instructions for Use Units Table 2.2.5.2 — M inimum edge and corner distances for HAC CRFoS U in all-lightweight concrete Anchor channel 11. Best Practices HAC-70 CRFoS U 10. Design Software Table 2.2.4.2 — M  inimum edge and corner distances for HAC CRFoS U in normal weight and sand- lightweight concrete HAC-60 CRFoS U 9. Special Anchor Channel Design Similarly to HAC, the minimum edge distances for HAC CRFoS U are established via testing. Although HAC CRFoS U are not implicitly covered by AC232, ESR-3520 provides the minimum edge and corner distance for the minimum member thickness. The minimum member thickness for HAC CRFoS U is larger than the minimum member thickness for HAC. However, the channel profile is the same for HAC and HAC CRFoS U. Therefore, it is conservative to use the minimum HAC edge and corner distances for HAC CRFoS U. HAC-50 CRFoS U 8. Reinforcing Bar Anchorage 2.2.5 H  AC CRFoS U IN FACE OF SLAB CORNERS Minimum substrate requirements for HAC CRFoS U Anchor channel 7. Anchor Channel Design Code