Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 348

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 7. Anchor Channel Design Code 8. Reinforcing Bar Anchorage 9. Special Anchor Channel Design 10. Design Software 11.3.1 WORK-AROUND IN TENSION Introduction Concrete:  Concrete breakout, ΦN cb Pullout, ΦN pn Blowout, ΦN sb For projects where thousands of conditions are covered by one anchor channel type, using a $15 vs $18 dollar solution could ultimately bring significant cost savings. This section provides work arounds to help designers optimizing the anchor channel selection without having to select a more expensive anchor channel. The guidelines or work-arounds discussed in the next section require minimum impact to the design and it is generally acceptable. Always evaluate the overall cost of each solution considering the entire requirements of the entire system. General guidelines • Depending on the design parameters and application type, utilizations exceeding the 100% utilization by 3% may be acceptable. • When channel lip or anchor-channel connection exceeds the utilization, consider adding a bolt with smaller channel rather than increasing channel size Concrete breakout Steel: A  nchor ΦN sa Connection anchor-channel, ΦN sc Anchor Channel Lip Anchor and channel connection Bending of channel • Closer edge distances do not always mean higher utilizations, if the back-span or prying leg is increased. The concrete strength may be reduced but the acting loads at the t-bolts may be reduced by a larger value. WORK-AROUND: SPREAD THE LOADS AMONGST THE ANCHORS IN A MORE EFFICIENT WAY. • Consider the HAC Price index, specially at the typical conditions. Increasing the bolt spacing is possible when the bracket allows (i.e. J-hook type bracket). Also, consider the cost difference between using a bigger channel size versus increasing the width of the bracket. • Brackets may be wide enough to allow increasing the t-bolt spacing and use a more feasible channel. • Brackets may provide enough room to reposition the slotted hole in order to increase the edge distance or reduce the wind load eccentricities, without the need of creating a new die. By increasing the t-bolt spacing, the loads are redistributed amongst the anchors in a more efficient way. Thus, reducing the acting loads at the critical anchor. Figure 11.3.1.1 illustrates this concept. Left side of Figure 11.3.1.1 has a relatively small t-bolt spacing. Therefore, t-bolt 1 and t-bolt 2 transfer most of the loads to the center anchor. Right side of figure 11.3.1.1 has the same anchor configuration but with increased t-bolt spacing. As a result, the loads at the center anchor are significantly reduced. • If concrete interaction yields utilizations within 110% for static loads, try using ACI 318 interaction equations for concrete. This is only valid for concrete and for failure modes cover by ACI 318 or AC232. Pullout 14. Design Example • Check structural drawings to verify if supplementary reinforcement (i.e. straight edge reinforcement or Condition A) can be assumed. • Price difference between M12 and M16 bolts is minimum. Try to avoid combining different t-bolt sizes ease installation. Figure 11.3.1.1 optimization of load distribution from t-bolts to anchors 348 • Increasing t-bolt spacing helps to distribute the load amongst the anchors more efficiently. When the channel is slightly overutilized, consider increasing bolt spacing to reduce the acting loads at the critical anchor, reducing the overall utilization in the most utilized anchors. Blowout 13. Field Fixes The following recommendations are intended to be used when the anchor channel is over utilized up to 10%-15%, with minimum or no impact to the fixture and without change the substrate conditions (i.e. using stirrups, supplementary reinforcement, increasing edge distance, etc.) The logical option is always using a bigger channel (except when HAC-70 is the channel under consideration) and therefore, this option is never discussed in the next guidelines 12. Instructions for Use 11.3 HAC DESIGN OPTIMIZATION 11. Best Practices Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 349