Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 270

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 7. Anchor Channel Design Code 8. Reinforcing Bar Anchorage 9. Special Anchor Channel Design A channel bolt is inserted directly over the anchor and loaded without a fixture. ℓ d ≥ 12 in. 11. Best Practices f y = yield strength of bar 13. Field Fixes 14. Design Example Perpendicular Shear Steel Failure Modes The test setup is shown in Figure 9.3.7. 12. Instructions for Use ℓ d = development length, in. 10. Design Software Concrete Failure Modes Channel bolt: ΦV ss Channel Lip ΦV sl,y connection : ΦV sc,R,y Rebar ΦV s,R,y ESR-3520 Sec. 4.1.3.3.2, 4.1.3.4.2 Refer to anchor channel theory ESR-3520 Sec. 4.1.3.3.2, 4.1.3.4.2 Refer to anchor channel theory Hilti Method based on AC232 testing protocols Hilti Method based on AC232 testing guidelines Concrete Breakout Φ Vcb,y Concrete Pryout Rebar cover factor is: a) the least of the side cover b) the concrete cover to the bar or wire c) One-half the center-to-center spacing of the bars. In all cases, c b is measured from the center of the bar. Figure 9.3.4 — Rebar Cover — HAC CRFOS U — Section View Figure 9.3.7 — Tension test setup for testing anchor channels under static and simulated seismic conditions. Evaluation of test results: Hilti offers a special anchor channel with rebars for front of slab applications. The rebar which is connected to the channel profile is kinked in order to also allow the installation of two anchor channels in a corner (see Figure 9.3.5). This product is called CRFoS U (U = universal installation close to an edge or in a corner). Rebar strength: ΦV s,R,y Concrete breakout in perpendicular shear: ΦV cb,y ΦV s,R,y > V aua ΦV cb,y > V aua The tests follow AC232 testing guidelines. Refer to anchor channel theory for further clarification. Please refer to table 2.3.4.1 for strength values. Please refer to anchor channel theory for more information on this failure mode. The design methodology is the same as that of headed stud anchor channel. This check is compliant with ESR 3520. The test results shows that no hairline cracks were observed under static and simulated seismic conditions prior to failing the connection between rebar and channel profile. The one diameter kink is provided in CRFoS U anchor channel. Hence in the PROFIS report there will be a k value of a diameter representing the kink in the rebar. Rebar: ΦV s,R,y Concrete edge breakout: ΦV cb,y Connection Anchor and Channel : ΦV s,R,y ΦV s,R,y > V aua The tests follow AC232 testing guidelines. Refer to anchor channel theory for further clarification. Please refer to table 2.3.4.1 for strength values. Figure 9.3.5 — HAC CRFOS U. F  igure 9.3.6-b — Tension test setup universal testing machine. Tests have been performed on CRFoS (U) to demonstrate that, in front of slab applications no hairline cracks or spalling in the most critical condition ( corner condition and minimum slab thickness) are observed due to the kinked rebar before steel failure of the anchor channel occurs. Rebar and channel connection: ΦV s,R,y The steel strength of the channel lips (N sl ), connection between anchor/rebar and channel profile (N sc ) and anchor (N sa ) is derived from a tension test in a universal testing machine without being cast into concrete (test series 1 in AC232). In this test series one anchor is fixed to the testing frame (see Figure 9.3.6-b). 270 Figure 9.3.5 — Rebar Cover — HAC CRFOS U — Plan View N/A c b minimum of: a) c b1 b) c b2/2 c) c b3 d) c b4 ESR-3520 Sec. 4.1.3.3.3 Refer anchor channel theory Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 271