Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 168

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications A B 0.75 0.7 Condition B (ϕ =0.70) is considered when • No Supplementary reinforcement is present Concrete Breakout Strength фN cb 8. Reinforcing Bar Anchorage N b ψ s,N ψ ed,N ψ co,N ψ c,N ψ cp,N = = = = = = 9. Special Anchor Channel Design 10. Design Software 11. Best Practices basic concrete breakout strength in tension modification factor for anchor spacing modification factor for edge effects modification factor for corner effects modification factor cracked/uncracked concrete modification factor for splitting Figure 7.3.2.6 — Concrete cone breakout of a group of anchors. (Picture from Anchorage in Concrete Construction, R. Eligehausen). N b = Basic concrete breakout strength loaded by tension load at an edge. Figure 7.3.2.5 — Concrete cone in tension. (Picture from Anchorage in Concrete Construction, R. Eligehausen). 168 α ch factor to account for the influence of channel size on concrete breakout strength in tension. It decreases the concrete breakout capacity for the anchor channels with embedment depth less than 7.1”. The presence of the channel profile in the breakout cone may influence the load-carrying capacity depending on the ratio of the height of the channel to embedment depth. As shown in Fig 7.3.2.7. It has been observed in testing that having less concrete because of profile occupying the volume of concrete reduces the concrete breakout capacity in tension by the reduction factor α ch,N . Another observation that has been seen is that the anchor channels with effective embedment greater than 7.1" the reduction in this capacity is negligible. This observation has been included in the reduction ESR-3520 Equation (8). ESR-3520 Equation (7) ACI 318-14: Equation17.4.2.2a æ h ö α ch, N = ç ç ef ÷ ÷ è 7 . 1 ø 0 . 15 æ h ö α ch, N = ç ç ef ÷ ÷ è 180 ø £ 1 . 0 0 . 15 £ 1 . 0 (inch-pound) ESR-3520 Equation (8) (SI-units)  According to ACI 318-14 of section 17.4.2.2 the basic concrete breakout strength of a single anchor in tension in cracked concrete, N b , shall not exceed ESR-3520 Equation 7 or ACI 318-14: 17.4.2.2a. Alternatively in accordance to ACI 318-14, for cast-in headed studs and headed bolts with 11 in. ≤ h ef ≤ 25 in., N b shall not exceed ACI 17.4.2.2b. Hence in case of an anchor channel with 11 in. ≤ h ef ≤ 25 in., N b shall not exceed ACI 318- 14 Equation 17.4.2.2b. The values of 24 in Eq. (17.4.2.2a) were determined from a large database of test results in uncracked concrete (Fuchs etal. 1995) at the 5 percent fractile. The values were adjusted to corresponding 24 value for cracked concrete (Eligehausen and Balogh 1995; Goto 1971). For anchors with a deeper embedment (h ef >11 in.), test evidence indicates the use of h ef 1.5 can be overly conservative for some cases. An alternative expression (Eq. (17.4.2.2b)) is provided using h ef 5/3 for Figure 7.3.2.7 — Concrte Breakout cone in tension Anchor channel h ef can be found in ESR-3520 Table 8-1 Where anchor channels with h ef > 7.1 in. (180 mm) are located in an application with three or more edges (as illustrated in Figure 7.3.2.8 & 7.3.2.9) with edge distances less than c cr,N (c cr,N in accordance with Eq. (14)) from the anchor under consideration, the values of h ef used in Eq. (7), (8), and (11) may be reduced to h ef,red in accordance with Eq. (9). ö æ c s h ef , red = max ç ç a , max . h ef ; . h ef ÷ ÷ , in .( mm ) s cr , N ø è c cr , N ESR-3520 Equation (9) where: c a,max = maximum value of edge or corner distance, in. (mm) The values c cr,N and s cr,N in Eq. (9) shall be computed with h ef . Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 169 ESR-3520 Equation (6) A practical solution to assess the failure loads of anchors is via empirically derived equations that encompass theoretical models. This approach has led to the development of the CCD (Concrete Capacity Design) Method. Concrete cone failure loads subjected to concentric tension as a function of embedment depth. N cb = N b × ψ s, N × ψ ed, N × ψ co, N × ψ cp, N × ψ c, N ,N ACI 318-14: Equation17.4.2.2b f N cb ³ N aua N b = 10 × l × α ch, N × f c ' × h 1.5 ef æ 5 ö ç ÷ f ' c h ef è 3 ø Figure 7.3.2.4 Arrangement of anchor reinforcement for anchor channels loaded by tension load in a narrow member. Per ESR-3520 Section 4.1.3.2.3, nominal concrete breakout strength (N cb ) is calculated using ESR 3520 Equation (6). The value calculated for concrete breakout strength in tension (N cb ) is based on the location of the anchor element being considered. The basic concrete breakout strength in tension (N b )is not dependent on the anchor element being considered or the concrete geometry. Therefore, the calculated value for N b will be the same for each anchor element. ,lb N b = 16 l a If the anchors are short, or if they are closely spaced or positioned near a free edge, a cone-shaped concrete breakout may limit the tension capacity of the anchor. For this type of failure the load-bearing behavior of channels with two anchors or of channels with more than two anchors and equal load on each anchor mimics that of headed studs. The presence of the channel profile in the breakout cone may influence the load- carrying capacity depending on the ratio of the height of the channel to embedment depth. N b = 24 × l × α ch, N × f c ' × h 1.5 ef evaluation of cast-in headed studs and headed bolts with 11 in. ≤ h ef < 25in. Figure 7.3.2.3 — Arrangement of anchor reinforcement for anchor channels 14. Design Example λ= modification factor for lightweight concrete λ = 1 for Normal weight concrete λ = 0.85 for Sand Light weight concrete λ = 0.75 for All Light weight concrete f’ c = concrete compressive strength 13. Field Fixes The basic concrete breakout strength of a single anchor in tension in cracked concrete, N b , shall be determined in accordance with Eq. (7). 12. Instructions for Use Concrete breakout strength also known as concrete cone failure, the concrete breakout failure mode is characterized by the formation of a cone- shaped fracture surface in the concrete. The full tensile capacity of the concrete is utilized. Anchor channels with an adequately large bearing surface will generate concrete cone breakout failures if the steel capacity is not exceeded. Headed studs transfer the tensile force into the base material through bearing (mechanical interlock). Consequently, for the same load, the amount of displacement depends on the bearing contact area. 7. Anchor Channel Design Code ϕ 6. Loading Condition 5. Base material ϕ factor: Condition A (ϕ =0.75) is considered when • Supplementary reinforcement is present • Reinforcement does not need to be explicitly designed for the anchor channel • Arrangement should generally conform to anchor reinforcement • Development is not required 4. Design Introduction