Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 160

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading • Load transfer in the longitudinal direction shall not rely on friction. a ua , y ,1 V a ua , y ,2 = V a ua , y ,4 < V V u , x 3 = V ua a , y ,5 Figure 7.2.8.2 — Triangular load distribution for different anchor channel system configurations. Figure 7.2.8.3 - HAC loaded in the direction of the longitudinal channel axis. 160 Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 161 Figure 7.2.8.4 — Example for the calculation of anchor forces in case of anchor channels with 5 anchors loaded in shear longitudinal to the channel axis for steel and pryout failure. N ua a ,1 = N ua a ,2 < N ua a ,4 = N ua a ,5 ESR-3520 Equation (2) The tension loads, N aua,i, on an anchor due to a tension load, N ua , acting on the channel shall be computed in accordance with Eq. (1). An example for the calculation of the tension loads acting on the anchors is given in Figure 7.2.8.1. V ua a , x ,3 = V ua a , x ,4 = V ua a , x ,5 = • Longitudinal shear loads shall be transferred by a positive load transfer mechanism (e.g. mechanical interlock between the channel bolt and the channel). In the design model it is assumed that longitudinal shear loads are solely transferred by the anchors into the concrete. A positive load transfer mechanism from the channel bolt via the channel and anchors into the concrete is required. The bending moment, M u,flex , on the channel due to tension loads acting on the channel shall be computed assuming a simply supported single span beam with a span length equal to the anchor spacing. If more than one t-bolt are transferring the tension loads on to the channel then the linear superposition of the anchor forces for all loads should be assumed as shown in the figure 7.2.8.2. If in the design the exact position of the load on the channel is unknown the most unfavorable loading position should be assumed for each failure mode (e.g. load acting over an anchor for the case of failure of an anchor by steel rupture or concrete break-out and load acting between anchor's in case of bending failure of the channel). • The shear loads acting in the direction of the longitudinal channel axis are transferred from the channel bolt to the channel and by the anchors into the concrete without considering friction and/or adhesion between channel and concrete. æ ö æ 2 ö 1 k = ç ÷ = ç ÷ A ' A ' A ' + + è 3 ø 3 4 ø è 2 Longitudinal Shear loads: • The shear load, V ua,x,i , on an anchor due to a shear load, V ua,x , acting on the channel in direction of the longitudinal channel axis shall be computed as follows: For the verification of the strength of the anchor channel for failure of the anchor or failure of the connection between anchor and channel, pryout failure, and concrete edge failure in case of anchor channels arranged parallel to the edge without corner effects, the shear load, V ua,x , shall be equally distributed to all anchors for anchor channels with not more than three anchors or to three anchors for anchor channels with more than three anchors (as illustrated in Figure 7.2.8.4). The shear load, V ua,x , shall be distributed to those three anchors that result in the most unfavorable design condition [in the example given in Figure 7.2.8.4 the shear load, V ua,x , shall be distributed to the anchors 3 to 5. For the verification of the strength of the anchor channel for concrete edge failure in case of anchor channels arranged perpendicular to the edge and in case of anchor channels arranged parallel to the edge with corner effects, the shear load, V ua,x , shall be equally distributed to all anchors for anchor channels with not more than three anchors or to the three anchors closest to the edge or corner for anchor channels with more than three anchors (as illustrated in Figure 7.2.8.5). I æ l in - s + 0.25 s ö æ 0.75 s ö æ 1 ö A ' 4 = ç ÷ = ç ÷ = ç ÷ l in è ø è l in ø è 2 ø 1 2 1 N ua a ,2 = N ua . . = N ua 6 3 9 5 2 5 N ua a ,3 = N ua . . = N ua 6 3 9 1 2 1 N ua a ,4 = N ua . . = N ua 2 3 3 14. Design Example å A ' æ l in - 0.25 s ö æ 1.25 s ö æ 5 ö A ' 3 = ç ÷ = ç ÷ = ç ÷ l in è ø è l in ø è 6 ø N ua a ,1 = N ua a ,5 = 0 13. Field Fixes 1 æ l in - s - 0.25 s ö æ 0.25 s ö æ 1 ö A ' 2 = ç ÷ = ç ÷ = ç ÷ l in è ø è l in ø è 6 ø 12. Instructions for Use k = Figure 7.2.8.1 — Example for the calculation of anchor forces in accordance with the triangular load distribution method for an anchor channel with five anchors. The influence length is assumed as ℓ in = 1.5s. Shear loads acting on the channel are mainly transferred by compression stresses between channel profile and concrete and to a smaller extent by the anchors. However, the anchors are stressed by tension forces due to the eccentricity between the acting shear load and the resultant of the stresses in the concrete. A model to calculate the concrete edge capacity of channel anchors under shear loading towards the edge is described in section 7.4.2. It assumes that shear forces acting on the channel are transferred by bending of the channel to the anchors and by the anchors into the concrete. This approach simplifies the real behavior. It has been chosen to allow for a simple interaction between tension and shear forces acting on the channel. For reasons of simplicity it is proposed to calculate the (fictitious) shear forces on anchors using the same approach and the same influence length as for tension loads. The shear load, V aua,y,i , on an anchor due to a shear load V ua,y acting on the channel perpendicular to its longitudinal axis shall be computed in accordance with the previous Section of tension replacing N ua in Eq. (3) by V ua,y . 11. Best Practices For an arbitrary position of the load N the forces on the anchors can be calculated in accordance with equation: N aua,i = k · A’ i · N ua ESR-3520 Equation (1) where: A’ iaua,i =  ordinate at the position of the anchor i assuming a triangle with the unit height at the position of load N ua and the base length 2ℓ in with ℓ in determined in accordance with Eq. (1). 10. Design Software Tension Loads: The influence length depends mainly on the anchor spacing, the moment of inertia of the channel and on the head size. Further minor influencing factors are the concrete compression strength, the type of steel (galvanized or stainless steel) and the state of concrete (cracked or non-cracked). For sufficiently large head sizes (head pressure p u < 6.f’ c ) the influence length can be taken as: ℓ in = 4.93(I y ) 0.05 ·√s ≥ s , in ℓ in = 13(I y ) 0.05 ·√s ≥ s , mm ESR-3520 Equation (3) s = anchor spacing, in. (mm) N ua = factored tension load on channel bolt, lb (N) I y = the moment of inertia of the channel shall be taken from Table 2.2.1.1 9. Special Anchor Channel Design Perpendicular Shear Loads: Anchor channels is designed for critical effects of factored loads as determined by elastic analysis taking into account the elastic support by anchors and the partial restraint of the channel ends by concrete compression stresses. An alternative, the triangular load distribution method in accordance with 17.2.1.2.1 through 17.2.1.2.3 (ACI 318-14) to calculate the tension and shear loads on anchors is permitted. The stiffness of an anchor channel is less than that of a stiff fixture. The distribution of tension loads acting on the channel to the anchors is calculated using a beam on elastic supports with partial restraint of the channel ends. The stiffness of the elastic supports corresponds to the displacement of the anchors which includes the displacements of the channel lips, anchors and concrete. The distribution of anchor forces can be approximated by a triangle load distribution with a peak at the applied load and an influence length l i . 8. Reinforcing Bar Anchorage 7.2.8 C  ALCULATION OF LOADS ON ANCHORS OF THE ANCHOR CHANNEL 7. Anchor Channel Design Code