Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 152

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 7. Anchor Channel Design Code 8. Reinforcing Bar Anchorage 9. Special Anchor Channel Design 10. Design Software What is the minimum channel bolt (t-bolt) spacing, S ch,b ? What is an anchor channel system What are the anchor channel requirements according to AC232? 3 x d s Where d s is the diameter of channel bolt refer figure 7.2.2.2 Anchor channels consist of a channel produced from hot-rolled or cold-formed steel and at least two metal anchors on the channel web as illustrated in Figure 7.2.2.1. The maximum effective embedment according to AC 318-14 section 17.4.2.2, h ef = 25 in. Geometry requirements: h ch /h ef ≤ 0  .5 b ch /h ef ≤ 0.70 The fixture being attached T-bolts attaching the fixture to the channel Steel channel cast into a concrete element Anchor elements attached to the channel and embedded into the concrete Elevation view of an anchor channel system. The anchor channels shall be placed flush with the concrete surface as illustrated in Figure 7.2.2.2. A fixture shall be connected to the anchor channel by channel bolts (also known as T-bolts) with nut and washer in accordance with Figure7.2.2.1 and Figure 7.2.2.2. Deformed reinforcing bars as defined in section 2.3 of ACI 318-14 may be attached to the channel in lieu of anchors as described above.Deformed reinforcement is defined as that meeting the reinforcement specifications in the model Code. No other reinforcement qualifies. This definition permits accurate statement of developent lengths. Where deformed reinforcing bars are welded, they shall be of a weldable grade. Deformed bars should conform with ACI 20.2.1.3, 20.2.1.5 or 20.2.1.7. 20.2.1.3: Deformed bars shall conform a, b, c, d or e. a) ASTM A615 — carbon steel b) ASTM A706 — low-alloy steel (c) ASTM A996 — axle steel and rail steel; bars from rail steel shall be Type R (d) ASTM A955 — stainless steel (e) ASTM A1035 — low-carbon chromium steel The axial distance between the end of the channel and the nearest anchor, x, shall be ≥ 1 in. (25.4 mm). Figure 7.2.2.4 — Anchor channel system (HAC and HBC-C). Cross-sectional view of an anchor channel system, A-A'. The anchors may be welded, forged or bolted to the channel. All anchors attached to the anchor channel shall be of the same type, size and embedment. Figure 7.2.2.3 — Anchor channel. Round headed anchors shall comply with the following dimensions: length l A ≥ 19/16 in. (30 mm), shaft diameter d 2 ≥ 1/5 in. (5 mm), and head diameter d 1 ≥ 1/2 in. (12 mm). The head is forged to the anchor or may consist of a nut. The elongation and reduction of area of each anchor channel component (i.e. channel profile, anchor, channel bolt) shall be determined in accordance with a recognized test standard (e.g. ASTM F606). If elongation is at least 14 percent and the reduction of area is at least 30 percent, the anchor channel component shall be considered to be a ductile steel element. If the elongation or reduction of area cannot be determined, the anchor channel shall be considered to be a brittle steel element. The anchors shall be placed into prefabricated holes in the back of the channel and connected rigidly with the channel back. 152 Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 153 What are the requirements for round anchors and deforming rebars under AC232? Figure 7.2.2.1 — Anchor channel with corresponding channel bolt. Figure 7.2.2.6 — Section view of an anchor channel system in a concrete member. The axial spacing between round headed anchors, s, shall be at least 2 in. (51 mm). The axial spacing between deformed bars s, shall be at least 4 in. (100 mm).The maximum spacing, s, shall not be larger than the smaller of 5 times the minimum edge distance c min and 16 in. (400 mm). If more than two anchors are connected to the channel back, their spacing shall be constant. Cross-sectional view of an anchor channel system, B-B'. Steel profile with rigidly connected anchors installed prior to concrete placement. The anchors shall be produced from carbon or stainless steel. The anchors may be welded, forged or bolted to the channel. All anchors attached to the anchor channel shall be of the same type, size and embedment. member. What is an anchor channel? Figure 7.2.2.5 — Plan view of an anchor channel system in a concrete Figure 7.2.2.2 — Anchor channel system in a concrete member; elevation and section view. Minimum number of anchors: 2 Maximum number of anchors: unlimited Minimum round headed anchor spacing: 2.00 in. (50 mm) Minimum deformed reinforcing bars anchor spacing: 4.00 in. (100 mm) Maximum anchor spacing s: shall not be larger than 5 times minimum edge distance cmin and 16 in (400 mm) Spacing between the anchors or deformed reinforcing bars should be constant. Minimum allowable slab thickness shall be h min = h ef + t h + c nom t h = anchor head thickness c nom = required concrete cover Cross-sectional view of an anchor channel system, A-A'. Elevation view of an anchor channel system. • • • • 14. Design Example An anchor channel system consists of Minimum channel length: 4 in. (102 mm). Maximum channel length: unlimited. 13. Field Fixes Channel height, h ch : 0.60 in. (15 mm) ≤ h ch ≤ 2 in. (51 mm) Channel width, b ch : 1 in. (25.4 mm) ≤ b ch ≤ 3 in (76 mm). 12. Instructions for Use 7.2.2 R  EQUIREMENTS OF ANCHOR CHANNEL WITHIN AC232. 11. Best Practices