Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 150

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 7. Anchor Channel Design Code 8. Reinforcing Bar Anchorage 9. Special Anchor Channel Design 10. Design Software 7.2.1 A  NCHOR PRINCIPLES AND DESIGN Attachment Structural assembly, external to the surface of the concrete, that transfers loads to or receives loads from the anchor channel. Displacement controlled expansion anchor is a post- installed anchor that is set by expansion against the side of the drilled hole through movement of an internal plug in the sleeve or through movement of the sleeve over an expansion element (plug). Once set, no further expansion can occur. Definitions Attachment is the structural assembly, external to the surface of the concrete, that transmits loads to or receives loads from the anchor. 5 percent Fractile Value corresponding to a 5 percent probability of non-exceedance Clamping Force Prestressing force resulting from tightening of the channel bolt against the fixture. Anchor Channel loading: Longitudinal shear Loads acting parallel to the concrete surface and co-linear with the longitudinal axis of the anchor channel. Cracked concrete is condition of concrete in which the anchor is located. See Section 2.1.2. Anchor Channel loading: Perpendicular shear Loads acting parallel to the concrete surface and perpendicular to the longitudinal axis of the anchor channel. Anchor Channel System Specific combination of anchor channel and channel bolt under consideration. Anchor Diameter Nominal diameter of the anchor channel. Anchor group is a group of anchors of approximately equal effective embedment and stiffness where the maximum anchor spacing is less than the critical spacing. 150 Critical edge distance is minimum required edge distance to achieve full capacity. Critical spacing is minimum required spacing between loaded anchors to achieve full capacity. Cure time is the elapsed time after mixing of the adhesive material components to achieve a state of hardening of the adhesive material in the drilled hole corresponding to the design mechanical properties and resistances. After the full cure time has elapsed, loads can be applied. Displacement Movement of an anchor channel, measured relative to the concrete member in which the load is transmitted. In tension tests, displacement is measured parallel to the anchor Minimum Edge Distance Minimum distance from the concrete edge to the center of the anchor channel and the anchors fixed to the channel profile, to allow adequate placement and compaction of concrete and to avoid damage to the concrete during torqueing of the channel bolt, to be reported in the ICC-ES evaluation Service Report. Minimum edge distance is the spacing from the centerline of the anchor to the edge of the base material required to minimize the likelihood of splitting of the base material during anchor installation. Minimum member thickness is minimum required thickness of member where the anchor channels can be installed, to be reported in the ICC-ES Report. Minimum Spacing Minimum distance between anchors of anchor channels, measured in the direction of the longitudinal channel axis to allow adequate placing and compaction of the concrete, measured centerline to centerline, to be reported in the ICC-ES Evaluation Service Report. Steel failure is a failure mode in which the steel anchor parts fracture. Supplementary reinforcement is reinforcement that acts to restrain the potential concrete breakout area but is not designed to transfer the full design load from the anchors into the structural member. Torque controlled expansion anchor is a post-installed expansion anchor that is set by the expansion of one or more sleeves or other elements against the sides of the drilled hole through the application of torque, which pulls the cone(s) into the expansion sleeve(s). After setting, tensile loading can cause additional expansion (follow-up expansion). Undercut anchor is a post-installed anchor that derives tensile holding strength by the mechanical interlock provided by undercutting the concrete, achieved either by a special tool or by the anchor itself during installation. Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 151 Concrete splitting failure is a concrete failure mode in which the concrete fractures along a plane passing through the axis of the anchor or anchors. Gel time is the elapsed time after mixing of the adhesive material components to onset of significant chemical reaction as characterized by an increase in viscosity. After the gel time has elapsed, the anchors must not be disturbed. Statistically Equivalent Two groups of test results shall be considered as statistically equivalent if there are no significant differences between the means and between the standard deviations of the two groups. Such statistical equivalence shall be demonstrated using a one-sided Student’s t-Test at a confidence level of 90 percent. Anchor Channel loading: Bending Bending effect induced by a tension load applied in direction of the anchor axis at any location between anchors. Fixture Steel part attached to the anchor channel by channel bolt. Splitting Failure A failure in which the concrete fractures along a plane passing through the axis of the tensioned anchor or anchors. Anchor Channel loading: Axial Tension is Load applied perpendicular to the surface of the base material and in direction of the anchor axis. Concrete Edge Failure failure of an anchor channel installed at the edge of a concrete member and loaded in shear towards the edge characterized by the formation of a fracture surface originating at the channel and projecting towards the edge of the concrete member Fastening Assembly of fixture and anchor channel used to transmit loads to concrete. Side face blowout strength is the strength of anchors with deeper embedment but thinner side cover corresponding to concrete spalling on the side face around the embedded head while no major breakout occurs at the top concrete surface. Concrete breakout is a concrete failure mode that develops a cone or edge failure of the test member due to setting of the anchor or applied loads. Expansion anchor is a post-installed anchor that is inserted into a drilled hole in hardened concrete or masonry. Loads are transferred to and from the base material by bearing, friction or both. Pull-through failure is a failure mode in which the anchor body pulls through the expansion mechanism without development of the full steel or concrete capacity. Characteristic spacing Spacing for ensuring the characteristic resistance of a single anchor. Pullout failure is a failure mode in which the anchor pulls out of the concrete without development of the full steel or concrete capacity. Anchor Channel Installation Instructions for placement of subject anchor channel. Characteristic capacity is a statistical term indicating 90 percent confidence that there is 95 percent probability of the actual strength exceeding the nominal strength. This is also called the 5% fractile capacity. Effective embedment depth is the overall depth through which the anchor transfers force to or from the surrounding concrete. The effective embedment depth will normally be the depth of the concrete failure surface in tension applications. For cast-in headed anchor bolts and headed studs, the effective embedment depth is measured from the bearing contact surface of the head. For expansion anchors, it is taken as the distance from surface of base material to tip of expansion element(s). Pryout failure is a failure mode where anchors having limited embedment depth and loaded in shear exhibit sufficient rotation to produce a pryout fracture whereby the primary fracture surface develops behind the point of load application. This failure mode does not depend on the presence of free edges. Anchor Channel Assemblies anchor channel consist of a channel produced from hot rolled or cold-formed steel and at least two metal anchors on the channel web as illustrated in figure 7.2.2.1 & 7.2.2.2. The anchor channel shall be flushed with the concrete surface. A fixture shall be connected to the anchor channel by channel bolts ( hammer head or hooked channel bolts) with nut and washer in accordance with figure 7.2.2.2. Channel Bolt Threaded fastener that connects the element to be attached to the anchor channel. Edge distance is distance from centerline of anchor to the free edge of base material in which the anchor is installed. Projected area is the area on the free surface of the concrete member that is used to represent the larger base of the assumed rectilinear failure surface. Anchor Channel is steel profile with rigidly connected anchors installed prior to concrete placement. Cast-in-place anchor is traditionally a headed bolt, headed stud or hooked bolt installed before placing concrete. Additionally, cast-in-place internally threaded inserts are a form of cast-in-place anchors. Post-installed anchor is an anchor installed in hardened concrete and masonry. Expansion, undercut, and adhesive anchors are examples of post-installed anchors. Anchor category is an assigned rating that corresponds to a specific strength reduction factor for concrete failure modes associated with anchors in tension. The anchor category is established based on the performance of the anchor in reliability tests. Base Material Material, such as concrete, in which the anchor channel is installed. Minimum spacing is distance between the centerlines of adjacent loaded anchors to minimize the likelihood of splitting of the base material during anchor installation. Adhesive anchor is a post-installed anchor that is inserted into a drilled hole in hardened concrete, masonry or stone. Loads are transferred to the base material by the bond between the anchor and the adhesive and the adhesive and the base material. Ductile steel element are anchors designed to be governed by ductile yielding of the steel. This is determined by performing tension testing on coupons machined from the finished anchors. The minimum requirements are 14% elongation and 30% reduction of area. 14. Design Example Anchor spacing is centerline-to-centerline distance between loaded anchors. 13. Field Fixes axis; in shear tests, displacement is measured perpendicular to the anchor axis. 12. Instructions for Use 7.2 A  NCHOR CHANNEL THEORY Anchor reinforcement is reinforcement used to transfer the full design load from the anchors into the structural member. 11. Best Practices