Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 148

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 10. Design Software 13. Field Fixes 14. Design Example Important design provisions have been added to AC232 over the last years. The ultimate goal is to have a complete framework that covers all typical and non-typical applications encountered in a building such as corners with a pair of anchor channels loaded simultaneously or parallel channels. The scope of AC232 was limited to anchor channels with rounded head anchors or I-anchors. The latest AC232 approved in June 2018 also includes anchor channels replacing rounded head anchors with deformed reinforcing bars. AC232 also includes provisions for anchor reinforcement, where the concrete breakout in shear and/or tension can be precluded. Cast-in anchor channels can now more easily be shown compliant with the IBC, as AC232 3.0 Design Requirements provides suggested additions to ACI 318 Anchoring-to-Concrete provisions that permit the design of anchor channel systems as if they were included in ACI 318 Anchoring-to-Concrete provisions. In addition, AC232 allows the design community to have a clear understanding of cast-in anchor channel systems. Since its inception, AC232 has been an ever-evolving document. In its infancy stage, AC232 did not include provisions for anchor channels systems in structures assigned to Seismic Design Category C, D, E, or F. In 2015, AC232 incorporated seismic provisions for anchor channels in Seismic Design Category C, D, E, or F. Later provisions permitting the use of anchor channels in all-lightweight concrete and sand-lightweight concrete were adopted by AC232. Before the publication of Acceptance Criteria 232 (AC232), it was difficult to show cast-in anchor channels compliant with the International Building Code (IBC) since ACI 318 Anchoring- to-Concrete provisions exclude the design of specialty inserts. The publication of (AC232) brought significant benefits to the cast-in anchor channel industry and design community. The use of optimized anchor channel solutions and simplification of the design and approval processes for anchor channels ultimately can avoid construction shutdowns. 149 Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 This chapter provides design and testing information for anchor channels covered by AC232 (HAC and HAC-T). Chapter 2 provides design steel strengths for the anchor channel system. However, additional calculations are needed to complete the steel verification of anchor channels. Moreover, this chapter provides design provisions for the verification of the concrete at the anchorage zone. Due to the number of variables that can impact the performance of the concrete, AC232 has provided additional design guidelines. Prior to AC232, designers had to design anchor channels via engineering judgment, which may require applying design provisions not applicable to anchor channels, research papers, and/or using manufactures’ technical data. The non-model code design methodology used to approve the anchor channel design had to be backed-up by the P.E. stamp of a licensed engineer of the state of the project’s location. In some extreme cases, this was not accepted by local jurisdictions and additional testing was required. Additional testing added an extra problem since testing protocol for anchor channels did not exist. Providing model code compliant designs increases the probability of acceptance by local jurisdictions and reduce the probability of additional testing. Relying on technical data is adequate only if the tests are performed correctly. Tests results can be positively or negatively impacted if the system is not tested properly. Technical data via testing created an additional problem since prior to AC232, there were no testing protocols for cast-in anchor channel systems neither. AC232 provides testing protocols and design guidelines for anchor channels. 148 12. Instructions for Use 7.1 — O  VERVIEW OF ANCHOR CHANNEL THEORY This chapter contains testing, theory and design methodology of anchor channel described in AC232. The AC232 acceptance criteria describes the principles and requirements for safety, serviceability and durability of anchor channels for use in uncracked or cracked concrete. The AC232 applies to anchor channels used to resist loads in cracked and uncracked normal weight and lightweight concrete and included assessments of strength capacity, design procedures and quality control. This chapter will cover testing procedure based on AC232 for evaluation of the steel strengths of anchor channel as well as the design methodology described in AC232 in order to evaluate the various concrete breakout failure modes for standard anchor channel with headed studs and anchor channels with deformed bars. 11. Best Practices Having the right substrate properties and a good understanding of how different base materials' properties or requirements may impact the anchor channel design. Therefore, the base material shall be carefully examined prior to the design of an anchor channel system. 9. Special Anchor Channel Design Base material or substrate information is fundamental in determining the anchor channel strength. Although Chapter 2 provides nominal steel strengths of the anchor channel, the adequacy of an anchor in general is contingent on the adequacy of the base material. 8. Reinforcing Bar Anchorage 7. ANCHOR CHANNEL DESIGN CODE 7. Anchor Channel Design Code