Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 204

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 13. Field Fixes 14. Design Example In all cases, c b is measured from the center of the bar. Development length in accordance with the provisions of ACI 318-14 In all cases, the development length of a reinforcing bar in tension should not be less than 12 in. Moreover, the values of √f′ c used to calculate development length shall not exceed 100 psi ψ t = bar-location factor Horizontal reinforcement so placed that more than 12 in. of fresh concrete is cast in the member below the development length or splice......................................................................................... 1.3 Other reinforcement ................................................................. 1.0 ψ e = epoxy-coating factor Epoxy-coated bars or wires with cover less than 3db or clear spacing less than 6d b ................................................................ 1.5 All other epoxy-coated bars or wires........................................ 1.2 Uncoated and galvanized reinforcement ................................. 1.0 The product ψ t ψ e need not exceed 1.7 d b = nominal diameter of the reinforcing bar k tr is a confining reinforcement across potential splitting planes factor 40 A tr = _______ s·n where A tr = t  otal cross-sectional area of all transverse reinforcement within the spacing s, which crosses the potential plane of splitting along the reinforcement being developed within the development length, (illustrated in Fig. 8-11) ψ s = bar-size factor No. 6 and smaller bars and deformed wires ............................ 0.8 No. 7 and larger bars................................................................ 1.0 λ = modification factor for lightweight concrete When any lightweight-aggregate concrete is used ................0.75 When the splitting tensile strength f c,t is specified, shall be permitted to be taken as f c,t /6.7√f′ c but not more then ............ 1.0 When normal-weight concrete is used..................................... 1.0 f′ c = concrete compressive strength f′ c ≤ 10,000 psi Reinforcing bar cover factor is: a) the least of the side cover b) the concrete cover to the bar or wire c) One-half the center-to-center spacing of the bars. s = m  aximum center-to-center spacing of transverse reinforcement within ℓ d , in n = number of bars or wires being developed or spliced along the plane of splitting. For simplicity, K tr can be taken equal to zero, even if there is transverse reinforcement. This assumption results in conservative development lengths. A limit of 2.5 is placed on the term (c b + K tr )/d b . When (c b + K tr )/d b is less than 2.5, splitting failures are likely to occur. For values above 2.5, a pullout failure is expected, and an increase in cover or transverse reinforcement is unlikely to increase the anchorage capacity. Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 205 c b = reinforcing bar cover factor Figure 8.2.1.4 — Transverse reinforcement (A tr ). ACI 318-14, §R25.4.2.4 The lightweight factor λ for calculating development length of deformed bars and deformed wire in tension is the same for all types of lightweight aggregate concrete. Research does not support the variations of this factor in Codes prior to 1989 for all-lightweight and sand-lightweight concrete. Section 25.4.2.4 allows a higher factor to be used when the splitting tensile strength of the lightweight concrete is specified. Refer to 19.2.4. ACI 318-14 Chapter 25 contains provisions for reinforcing bar development lengths. Development lengths are assumed to preclude concrete splitting and reinforcing bar pullout failure prior to “development” (attainment) of bar yield stress. f y = yield strength of bar Figure 8.2.1.3 — Minimum reinforcing bar cover. Source:Wight, James & MacGregor, James. Reinforced Concrete Mechanics & Design, 2012. Orangun, et al. [13] proposed an expression for determining the development length ℓ d of deformed reinforcing bars in tension. The ACI bond committee simplified the design expression ℓ d = development length, in. ℓ d ≥ 12 in. Structural reinforced concrete design is based on the assumption that the reinforcing bar will develop its yield strength before premature failure occurs due to inadequate bond. Development length is intended to ensure that the nominal yield strength of the bar can be developed under structure loading. 204 12. Instructions for Use The development length concept incorporates two very important concepts — reinforcing bar stress and nominal yield strength. Bar stress is the force per unit area of the bar cross- section. The nominal yield strength is the minimum bar stress at which permanent (inelastic) deformation occurs. Development lengths are required to avoid splitting of the substrate (especially thin substrates) when rebars are highly stressed. The development length concept requires minimum lengths beyond all points of peak stress in the reinforcement. In other words, the reinforcement needs to be anchored properly beyond the point of peak stress. Figure 8.2.1.2 illustrates rebars developed beyond all points of peak stress. 11. Best Practices where: Figure 8.2.1.2 — Development length of a reinforcing bar in a cantilever member. Source: Wight, James & MacGregor, James. Reinforced Concrete Mechanics & Design, 2012. As stated before, the ACI concept of development length is based on the attainable average bond stress over the length of embedment of the reinforcement. Development length (ℓ d ) can be defined as the shortest length in which the bar stress increases from zero to the nominal yield strength (f y ). Providing the minimum development length of a bar ensures adequate load transfer from the reinforcing bar to the concrete. 10. Design Software Deformed bars or deformed wires, development length (ℓ d ) shall be calculated as follows: ö æ ÷ ç f y y t y e y s ÷ ç 3 d b ! d = ç 40 l f c ' æ c b + k tr ö ÷ ÷ ç ÷ ÷ ÷ ç ç ç è d b ø ø è Although bond stress varies along the length of a bar anchored in a tension zone, ACI uses the concept of development length rather than bond stress. The development length concept is based on the attainable average bond stress over the length of embedment of the reinforcement. Development length 9. Special Anchor Channel Design Development length for straight deformed bars in tension given in §25.4.2.3 of ACI 318-14 as follows: Establishing the required reinforcing bar length Figure 8.2.1.1 — Stresses in concrete and rebar. 8. Reinforcing Bar Anchorage 8.2 DEVELOPMENT LENGTH 7. Anchor Channel Design Code