Product Technical Guides : US-EN Cast-In Anchor Channel Fastening Technical Guide | Page 162

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 7. Anchor Channel Design Code 8. Reinforcing Bar Anchorage 9. Special Anchor Channel Design 10. Design Software 11. Best Practices 12. Instructions for Use 14. Design Example 13. Field Fixes Allowable loads: Under the Allowable Stress Design Method, the allowable load, or resistance, is based on the application of a safety factor to the mean result of laboratory testing to failure, regardless of the controlling failure mode observed in the tests. The safety factor is intended to account for reasonably expected variations in loading. Adjustments for anchor spacing and edge distance are developed as individual factors based on testing of two- and four-anchor groups and single anchors near free edges. These factors are multiplied together for specific anchor layouts. The ultimate load associated with tension failure of the steel bolt or anchor may be determined with equation N 0u,s = A s .f u (f u =tensile steel strength, A s = Tensile cross-sectional area). The failure load corresponding to rupture of the connection between the anchor and the channel web may be assessed using ordinary structural steel design principles. In contrast, the ultimate load associated with distortion of the channel flanges is quite difficult to establish without testing. The flanges are to some degree supported by the surrounding concrete and therefore exhibit a different load-bearing behavior compared to a free-standing channel. Similarly, the failure load corresponding to the separation of an anchor element that is swaged onto or pressed into the back of the channel can only be determined through testing. Tension (ΦN n ) Concrete T allowable , ASD = Test description f c ∆w Minimum No. of tests Channel Anchor Material [-] Secion in Annex A [-] psi [N/mm 2 ] inch (mm) [-] [-] [-] [-] Channel bolt d s strength inch (mm) [-] Steel failure under tension load 1 7.3 Channel/anchor - - 5 1 2 7.3 Bending of channel lips, pull-out of channel bolt - - 5 1 3 7.3 Channel bolt head - - 5 4 7.4 Bending strength of the channel 2 Low 0 s = s min inch [mm] 7.5 Torque tests 4 See AC232 section 7.4.2 5 s < s min inch [mm] 5 See AC232 section 7.3.2 5 - - 5 See AC232 section 7.5.2 Concrete failure under tension load 6 7.6 Splitting failure due to installation 5 c a = c a,min s < s min h < h min Low 0 5 See AC232 section 7.6.2 7 7.7 Concrete breakout strength Low 0 5 See AC232 section 7.7.2 1 2 3 4 If the coefficient of variation Vof the failure loads is V ≤ 5 percent, the number of tests can be reduced to n = 3. Tests are only necessary if restraint of channels embedded in concrete shall be taken into account (α r > 4.0, see Section 8.8) The tests shall only be performed if the conditions in Section 7.4.2.1 of this annex apply. If the prestressing force is determined in accordance with Section 8.9.2 of this annex, only the smallest, medium and large channel bolts need to be tested in the corresponding medium sized channel. The most unfavorable combination of material and coating for the channel bolt and the channel shall be tested. No torque tests are required with channel bolts without lubrication or friction-reducing coatings if the prestressing force is calculated according to AC 232 Eq. (8.11) of this AC 232 annex with k = 0.15. See also Section 7.5.2.1 of AC 232 annex. 5 Only the small, medium and large channel sizes need to be tested if the conditions of Section 7.6.2.1 are fulfilled. Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 163 162 Test Ref Limit State Design: The limit state design method for anchor design is described and included in the CSA A23.3 Annex D. Test no. Strength Design: The Strength Design Method for anchor design has been incorporated into several codes such as IBC and ACI 318. The method assigns specific strength reduction factors to each of several possible failure modes, provides predictions for the strength associated with each failure mode, and compares the controlling strength with factored loads. The Strength Design Method is a more accurate estimate of anchor resistance as compared to the ASD approach. The Strength Design Method, as incorporated in ACI 318-14 Chapter 17. Strength Design is state-of-the-art and Hilti recommends its use where applicable. Table 7.3.1.1 (AC232 Table 4.1) — Test program for anchor channels for use in uncracked and cracked concete The design of anchors channel is based on an assessment of the loading conditions and anchorage capacity. Strength design (SD), limit state design (LSD), and allowable stress design (ASD) methods are currently in use in North America for the design of anchors. where: T allowable,ASD V x,allowable,ASD = Allowable tension load, lb (N) = Allowable shear load in longitudinal channel axis, lb (N) V y,allowable,ASD = Allowable shear load perpendicular to the channel axis, lb (N) M s,flex,allowable.ASD = Allowable bending moment due to tension loads, lb-in (Nm) ϕN n = Lowest design strength of an anchor, channel bolt, or anchor channel in tension for controlling failure mode, lb (N) ϕV n = Lowest design strength of an anchor, channel bolt, or anchor channel in shear in longitudinal channel axis for controlling failure mode, lb (N). ϕV n,Y = Lowest design strength of an anchor, channel bolt, or anchor channel in shear perpendicular to the channel axis for controlling failure mode lb (N). α ASD = Conversion factor calculated as a weighted average of the load factors for the controlling load combination. In addition, α ASD shall include all applicable factors to account for non-ductile failure modes and required overstrength. 7.2.9 ANCHOR CHANNEL DESIGN Figure 7.2.8.5 — Example for the calculation of anchor channels with 6 anchors loaded in shear longitudinal to the channel axis for concrete edge failure. Figure 7.3.1 — Possible tensile failure modes of an anchor channel. f N n a ASD f V n , x V x , allowable , ASD = a ASD f V n , y V y , allowable , ASD = a ASD f M s , flex M s , flex , allowable , ASD = a ASD Steel For anchors designed using load combinations in accordance with IBC Section 1605.3 (Allowable Stress Design) allowable loads shall be established using following equations. Tension Analysis 7.3 ANCHOR CHANNEL DESIGN IN TENSION In principle, the method follows the strength design concept with the application of different strength reduction factors. The limit states design method generally results in a more accurate estimate of anchor resistance as compared to the ASD approach.