Product Technical Guides : CA-EN Cast-In Anchor Channel Fastening Technical Guide | Page 30

1. Anchor Channel Systems 2. HAC Portfolio 3. HAC Applications 4. Design Introduction 5. Base material 6. Loading 8. Reinforcing Bar Anchorage 9. Special Anchor Channel Design 10. Design Software 11. Best Practices 12. Instructions for Use 13. Field Fixes 14. Design Example Unique markings for reliable identification Markings on Hilti Anchor Channels and HBC Channel Bolts Foam Filler Environmentally freindly, low density polyethylene foam filling. It prevents fresh concrete from entering the channel cavity Rivet Carbon steel and hot dip galvanized ≥ 45 μm EDGE Plate Carbon steel, S235 Hot dip galvanized (F) ≥ 45 μm Textile Tape Eases the removal of the foam by allowing the entire foam length to be removed from the channel Channel Profile Temperature controlled form rolling Hot-dip galvanized ≥ 55 μm (HAC-40 and HAC-(T)50) Smooth profile Serrated profile End cap End caps help keep concrete slurry out of the channels Hilti Anchor Channels have distinct markings on the outside and inside surface that allow correct identification before and after casting in concrete. The marking consist of the Hilti logo, the channel type designation, and the type of corrosion protection. The channels bear a unique production number that indicates the production lot as well as the channel type, to aid identification. Hilti T-bolts bear marks on the head indicating the bolt type, strength class, corrosion class, and also include a manufacturing mark. The outside face of the bolt includes a unique mark for proper bolt identification after installation. Anchor Carbon steel rounded headed anchor, hot-dip galvanized ≥ 45 μm Self drilling screw Carbon steel, steel grade 1018 to 1022 according ASTM A510 Reinforcing Bar BSt500 B galvanized ≥ 45 μm EDGE Plate S235 Hot dip galvanized (F) ≥ 45 μm ) Textile Tape Eases the removal of the foam by allowing the entire foam length to be removed from the channel Channel Profile Temperature controlled form rolling Hot-dip galvanized ≥ 55 μm HAC-(T)50 Smooth profile Serrated profile End cap End caps help keep concrete slurry out of the channels Hexagonal Nut DIN 934, carbon steel grade 4.6 30 To simplify the anchor channel identification process and avoid confusion, all Hilti Anchor Channels come labeled. Fixture Carbon steel, metal sheet DX510+Z Labeled anchor channels is our new standard A fast and accurate channel identification saves times and can help the installer to ensure the anchor channel been installed matches the specified one. Pictures on the right illustrate a Hilti Anchor Channel with a label on the back of the channel profile. Loctite-type Agent Applied at the threads of the anchor to avoid movement and unscrewing of the anchor Anchor Carbon steel rounded headed anchor, hot-dip galvanized ≥ 45 μm S Bracket Carbon steel, S235 Hot dip galvanized (F) ≥ 45 μm ) Markings on Hilti HBC bolts A unique feature offered by our anchor channels is traceability. The lot number and our q-systems allow to trace the product back to the raw material and provide a 3.2 certificate of the raw material of each component if required. Hilti Cast-in Anchor Channel: HAC S EDGE and HAC-T S EDGE Rivet Carbon steel and hot dip galvanized ≥ 45 μm Markings inside HAC anchor channels Traceability Fixture Carbon steel, metal sheet DX510+Z Foam Filler Environmentally freindly, low density polyethylene foam filling. It prevents fresh concrete from entering the channel cavity Markings on HAC anchor channels Loctite-type Agent Applied at the threads of the anchor to avoid movement and unscrewing of the anchor Hilti Cast-in Anchor Channel: HAC EDGE Lite, HAC EDGE, HAC-T EDGE Lite, and HAC-T EDGE 7. Anchor Channel Design Code The label provides product name, item number, lot number, country of fabrication, bar code, and approval (if applicable). Reinforcing Bar BSt500 B galvanized ≥ 45 μm Custom labels can be provided upon request. Self drilling screw Carbon steel, steel grade 1018 to 1022 according ASTM A510 Cast-In Anchor Channel Product Guide, Edition 1 • 02/2019 31