Pro Installer May 2017 - Issue 50 | Page 19

News
Read online at www. proinstaller. co. uk
MAY 2017 | 19

News

A REVOLUTION IN WINDOW MANUFACTURE

David Fraser of Sika believes that window manufacturing in the UK is about to change dramatically.
The fragmented nature of the window manufacturing sector in the UK can mean that innovation takes time to filter through the market, but I think that bonded window technology, widely used in continental Europe, is set for a major expansion in the UK. This potentially has a huge impact on the volume manufacturers, but the smaller fabricator and installer businesses can capitalise on the advantages of the process quickly with readily available solutions.
With this method of manufacture, the insulated glazing panel is securely bonded into the sash with ultra-strong adhesive – a change that immediately improves the performance of the window. Most post-installation problems arise due to the failure or inaccurate placing of glazing blocks and these problems are removed immediately.
For the fabricator, application of the bonding adhesive is done using an applicator gun: it’ s a quick and simple process and the adhesive can be used with most frame materials, so it’ s a relatively easy switch to make, with training readily available from manufacturers such as ourselves.
For the volume window manufacturers, there is more investment required as switching to a bonded process will involve a change to the entire manufacturing process. However, the advantages, in terms of improved efficiency with a fully automated process and a reduction in waste, will show a return in the long term.
More important, perhaps is the impact of the technology on the aesthetic design of windows. In the UK, as in much of Europe, PVCu dominates the window sector. Marketed as a low-maintenance alternative to wood, the material grew rapidly in popularity when introduced some 40 years ago and now accounts for around 60 % of the windows installed into homes. However, it has some disadvantages in terms of both performance and appearance. Its lack of inherent strength means that the PVCu frames generally need reinforcement – often achieved using metal reinforcement bars. This results in the bulky profiles that characterise PVCu windows as well as opening the door to issues with thermal bridging.
Bonded windows, on the other hand, do not rely on the strength of the sash to support the glazing – in fact the situation is reversed: the glazing supports the sash
which ends up functioning as little more than edge detailing. In the same way that bonded windscreens contribute to the structural integrity of a car, bonded windows will function as a structural element within a building.
The consequence is much greater freedom for designers to increase the glass to frame ratio, maximising the availability of natural light and allowing for lighter, less obtrusive windows. With the trend towards fully glazed walls
in houses and expansive picture windows in contemporary apartments, a technology that allows for greater freedom in the design of these elements is immediately attractive.
I think it is the appeal of this design freedom that has led to the rapid rise in uptake of bonded window technology in Europe. Since the first bonded windows were introduced in the 1990s we have seen the system adopted
widely, particularly in the Northern European regions of Scandinavia and Germany. The latest available figures suggest that some 28 million bonded windows are installed in Europe each year.
It could be argued that the UK market is sometimes slow to adopt innovation and in this aspect we are certainly behind the rest of the continent. However, I do see a distinct change in focus from the systems houses and window designers selling in to this market.
Take a look through the pages of any of the window trade publications and it is clear that the emphasis is on reduced profile size and towards lighter, less obtrusive windows and doors that allow for greater flexibility for the building designer.
For this reason, I think that the market is now ready for bonded windows and the rewards could be huge for the first companies to take up the technology. Experts from our European operations are on hand to advise new entrants with the benefit of 20 years’ experience of bonded window technology behind them.
Sika is using FIT 2017 to introduce its adhesive products for bonded windows. For independent fabrication and installation companies the Sikasil AS66 adhesive is supplied in a battery-operated gun that can be used both in production and on site. The one component adhesive cures as rapidly as a 2-component system, regardless of climatic conditions.
For the volume window manufacturer Sikasil WT 480 is the adhesive designed for use in fully automated window manufacturer with the promise of cost reduction and improved window performance.
Sika will be exhibiting at stand H15 of FIT 2017, offering full technical advice and information. Alternatively, information is available from our http:// gbr. sika. com / windowbonding / en / windowbonding. html

CYLINDERS SUITED TO KITEMARK

Yale Door and Window Solutions is now offering a re-pinning service that maintains the British kitemarked accreditation of its maximum-security Platinum 3 Star cylinder.
Yale’ s Platinum 3 Star cylinder is Secured by Design approved and provides the highest level of security. To achieve TS007:2014 3 Star accreditation it has been independently tested by BSI( British Standards Institution) against known cylinder attack methods.
Paul Atkinson, sales director for Yale Door and Window Solutions, commented:“ Under this new offering, customers who take the Platinum 3 Star cylinder can now have it at Centre of Excellence for Door Products( Willenhall) under our BSI kitemarked license. This means there is no compromise to the cylinder as it still maintains the superior Yale quality and security.” If cylinders are suited and re-pinned by non-accredited organisations they no longer qualify as Kitemarked products.
Delivering multiple benefits to fabricators, installers and homeowners, the maximum-security Platinum 3 Star cylinder has been designed to protect homes with its anti-snap, anti-bump, anti-pick, anti-drill and anti-pull technology. Available in brass and nickel finishes, the cylinder has a sacrificial break-away front section designed to release if attacked, maintaining the cylinder security within the door.
Visit www. yaledoorandwindowsolutions. co. uk or call 01902 366800