Plumbing Africa May 2018 | Page 35

PROJECT The hotel was part of a R4.6-billion Time Square development by Sun International, which included the building of a casino and the state-of-the-art Sun Arena. 1 33 2 For this project, MPW was responsible for all the plumbing and drainage, as well as the rainwater management system on the hotel, which consists of 238 rooms and suites. In addition, plumbing installations were required for public facilities at the hotel reception and for the 13 conference rooms. The plumbing company started working on the project around July 2016 and left site at the beginning of April 2018 — making the total time spent on the project one year and eight months. SYSTEM DETAILS The water for the hotel is stored in three concrete tanks in the basement of the hotel. From the basement, the water is boosted up to the rest of the building up to level 17. According to Jonathan Destombes, contracts manager at MPW, the system was very straightforward and had a simple design that was easy to follow. Also included in the system was hot water generation boilers, which are off the same pump set as the concrete tanks. Similar to the water from the concrete tanks, hot water generated from the boilers is also pumped throughout the entire hotel. The system boosts water from basement-3 of the hotel up to the 17th floor. Water pressure to the lower floors was reduced due to above-normal pressures experienced at the lower levels. “After the tenth floor there is no pressure reduction, due to the natural loss of pressure at the lower levels,” explains Destombes. SUSTAINABILITY OF THE INSTALLATION The system has a smart energy-saving feature whereby the casino’s air-conditioning plant has a heat recovery component. The heat rejection from the casino is used to heat up the water at the central hot water plant — this is referred to as the primary heating. The secondary heating also has a sustainability factor where the heat from the heat pumps is used to heat the water. The heat pumps save on energy costs. For the cold water, the variable speed drives — which supply the hotel with pressure and the required flow — save between 20% and 30% of energy. The installation has a low-flow flushing system to save water, as well as taps fitted with aerators. The rooms have eco taps installed, which have two settings: a low flow or high flow. www.plumbingafrica.co.za CHALLENGES AND SOLUTIONS The main challenge with a project of this magnitude is its tight schedule — which, in this case, can be attributed to the fact that the Time Square development was being built from scratch. T o keep to the tight programme, MPW used prefabricated frames in all the duct services for WC cisterns, basins, and everything else that went inside the walls. “What happened on this project was that each level was prefabricated off site and then mounted on a frame and installed per level,” explains Lesley Padayachee, managing director at Green Planet Engineering Services, the wet services consultant on the project. Destombes explains that the prefabricated frames were installed before any brickwork was done. It was only after the installation of the prefabricated frames that builders built around them. “Prefabrication helped a lot. We didn’t have to chase the walls or chop the walls, which reduced our labour component and sped up installation on site, reduced wastage from chasing, and reduced patching of the chase itself — which was welcomed by the main contractor. 1. Main drainage reticulation. 2. T  he hotel’s main domestic supply and filters. Continued on page 35 >> May 2018 Volume 24 I Number 3