Plant Equipment and Hire November 2019 | Page 24

INDUSTRY EQUIPMENT: MINING process plants, vitally important to ensure maximum plant efficiency. “In most cases a stacker is a crucial component of any continuous processing system. A mine always needs non-stop feed of material into its processing plant and remotely operated machines that can pile material and then reclaim it efficiently and reliably at a constant rate to feed the plant,” says Steyn. Modernising mining A number of factors in the global economy have recently conspired to create an environment where operations can only survive if they become more efficient and productive. In the mining and quarrying industries, for example, reducing operating costs has become paramount. Moreover, mines need to eliminate human fatalities and address health and safety concerns, while at the same time start contemplating climate change, and how to manage carbon emissions. This is what the modernisation of the mining industry is all about. Owning or leasing a large fleet of ‘yellow equipment’ that hauls, stockpiles and re-handles material might seem enticing on a balance sheet in the short term, but over the life of mine using automated Stacking and Reclaiming equipment might just be a better bet. The initial capital outlay of investing in these machines looks daunting though, but, according to Steyn, enough research has been done to prove that the operational costs decrease considerably in comparison to yellow machines. “Yes, you can use front end loaders and trucks and mobile equipment to stockpile product, but operationally it’s much more expensive and even more important, a lot less reliable and efficient,” he says. ‘Yellow equipment’, or stackers? Whether to use ‘yellow equipment’ or stackers and other automated bulk materials handling machines in your mining operation, ultimately depends on which wound causes the least pain: high initial capital cost, or incremental life of mine costs. Unfortunately, one cannot buy half a stacker, whereas the fleet of ‘yellow equipment’ can be acquired or leased one unit at a time to suit the initial budget. “On a balance sheet, and especially in the first few years, it looks so much better to invest in ‘yellow thyssenkrupp designs and manufactures stackers locally in South Africa. 22 NOVEMBER 2019 www.equipmentandhire.co.za