Plant Equipment and Hire March 2019 | Page 27

PRODUCT FOCUS Improving operational efficiencies Improved efficiencies within Transnet Freight Rail significantly reduce lead times of materials to export customers. HPE Africa — specialists in earthmoving and construction equipment — was awarded a tender by Transnet Port Terminals (TPT) to supply 10 specially adapted excavators for its Richards Bay facility, as part of an initiative to improve operational efficiencies at the port. “TPT selected the 26 ton Hyundai R260LC-9S excavator series for this project, as these robust machines meet specific performance specifications, including best-in-class power and a six-ton lifting capacity throughout the required working cycle, at the required 12rpm minimum swing speed,” says Alex Ackron, managing director of HPE Africa, a part of the Capital Equipment Group (CEG), a division of Invicta Holdings Limited. “The scope of this project required these excavators to be mounted onto mobile straddle carriers, for the efficient unloading of www.plantonline.co.za materials — including coal, chrome, and manganese — from freight rail cars. Straddling design norms “The TPT-approved straddle carrier design, which was developed through TPT and HPE Africa’s close teamwork, adheres to Transnet’s stringent performance and safety standards. These specially adapted straddle carriers allow locomotives and rail carriages to pass safely beneath the structure. For additional safety, this design only allows the operator to enter and leave the straddle if the excavator is orientated at 35 degrees to the tracks, preventing an unattended straddle from being struck by a moving train. Excavators have also been fitted with specially designed 1.6m³ heavy-duty buckets and 2.5m³ coal buckets, to maximise a railway car’s unloading speed. “As part of HPE Africa’s commitment to support South African business, approximately 35% of the project value for modifications was outsourced to local businesses within KwaZulu-Natal — easily exceeding Transnet’s local content requirement for this tender,” says Ackron. HPE Africa commissioned a Richards Bay-based engineering company to manufacture the straddle structures for the Hyundai excavators for this project. According to the lead design engineer at the engineering works, the straddle design is pinned instead of bolted, to ensure quick assembly time and reduced maintenance requirements. To meet specific Transnet specifications, these Hyundai excavators were supplied with an enhanced operator cab, featuring an improved suspension seat, operator-friendly control cluster, reverse camera, and Hyundai’s Hi-Mate MARCH 2019 25