Plant Equipment and Hire July 2018 | Page 21

PRODUCT FOCUS T he South African government has allocated R834.1-billion over the next three years to infrastructure development. A fair proportion of this infrastructural spend will be for the supply of crushed aggregate. Africa comes with its own set of operational rules — from harsh environmental conditions and remote locations to labour issues — and it is therefore critical for any crusher OEM to factor in durability, ruggedness, and reliability as imperatives. Ongoing investment in research and development remains a priority to ensure that delivery meets dem and. Local South African manufacturer Bell Equipment became the exclusive distributor of the Finlay range of mobile crushing and screening equipment at the beginning of 2013. At that time, Bell Equipment group chief executive Gary Bell said that the addition of a world-class tracked mobile crusher product line would “complement our existing product offering and is in line with our strategy to provide a one-stop shop for equipment solutions to our customers throughout southern Africa.” Finlay’s innovation is driven by the objectives to deliver efficient production, low operational costs, and ease of maintenance. The Finlay tracked mobile crusher product line includes jaw, impactor, and cone crushers. This range of crushers is internationally renowned for their versatility and flexibility in the reduction and sizing of aggregates for construction materials and recycling construction waste, Bell Equipment marketing product manager, Stephen McNeill, emphasises. “The Finlay mobile screener product line comprises three-way and four-way split inclined, horizontal, and trommel screening units. All units in the range combine the functions of scalping, screening and stockpiling into one integrated unit,” McNeill adds. Customised total cost of ownership (TCO) solutions, incorporating equipment selection and supply, together with appropriate training and aftermarket service, are considered non-negotiable elements of a customer service level agreement (SLA). This forms the crux of customer demands for maximum uptime, adequate parts stockholding, ongoing maintenance contracts, and technical life cycle support. A spokesperson for another local OEM says that the goal is to implement a simple but effective crushing operation. This starts with customer consultations whereby OEMs gain a comprehensive understanding of the customer’s operations and needs. They can then leverage their cumulative experience to design and provide a solution that best fits the parameters of the application and site for optimised plant operation. He adds that while the main burden of responsibility for devising an optimal Even quarries are seeing the benefits of using a mobile crusher to process their surplus dumps, then bring the material to the static crusher for final processing. solution rests on the OEM’s team, there is a vital need for the mine or quarry engineers to provide the OEM with the correct data and information on the various commodities to be crushed. In keeping with technological advances, in 2015, Bell launched the Finlay dual power train, giving southern African customers the option to run machines on electricity to lower production costs and deliver a lower cost per tonne. Currently, the dual-powered offering includes the J-1175 jaw crusher, C-1540 cone crusher, 694+ inclined screen, the 883+ screen, and the two-deck 693 screen. Safety and maintenance Safety and maintenance go hand in glove in crushing operations, according to Glenn Schoeman of Sandvik Mining and Rock Technology. “In essence, one cannot have high levels of productivity without ensuring a safe working environment, and similarly, safety is contingent upon reliable and trustworthy equipment that is well maintained on an ongoing basis.” Safety comprises a number of elements, including specific features on the equipment that disallow physical contact between the operators and the moving parts; noise reduction to protect employee hearing; and dust reduction to ensure minimal negative effect on both employees specifically, and the environment in general. Concurrently, safety and maintenance will be enhanced through training. Since technology development is accelerating, it is important that crusher teams are exposed to comprehensive training. This, says Schoeman, should be undertaken before the crusher is installed JULY 2018 21