Example two: Reviving a 27-yearold compressor at an Indian refinery
In India, a refinery had been using compressors that were over 27 years old. These compressors had long since been unsupported by the original manufacturer, and the lack of available technical documentation or OEM guidance posed a significant challenge. Despite these obstacles, the compressors were critical to the refinery’ s operations, and a revamp was necessary to ensure continued performance.
Burckhardt Compression engineers used their expertise to reverseengineer the compressors. With no original blueprints, they recreated the necessary tolerances and specifications. This process included measuring and assessing each part of the compressors to develop new technical drawings and ensure the revamp would meet performance standards. The compressors were then thoroughly refurbished to extend their operational life and reliability.
Example three: Zero-hour revamp of a US gas plant’ s second-hand compressors
A gas processing company in the United States faced the challenge of high rental costs for compressors at a remote location. To reduce expenses, the company acquired two secondhand compressor packages, each from different manufacturers, with the goal of revamping them to zerohour standards.
Burckhardt Compression managed the full scope of the project, addressing logistical challenges posed by the remote location and overseeing every aspect of the revamp process. This included coordinating the transport of the equipment, setting up cranes for heavy lifting, and conducting a complete overhaul of the compressors and their engines. The compressors were brought back to zero-hour standards,
ensuring they would operate as efficiently and reliably as new units. The overhaul involved not only the restoration of the core mechanical components but also the integration of upgraded parts to improve performance and reduce the need for future maintenance.
The value of experience
The ability to overhaul and revamp compressors shows the tangible value of comprehensive engineering expertise. It brings an in-depth understanding of equipment design, access to high-quality replacement parts, and the ability to apply
On-site technical expertise is crucial to successful maintenance.
advanced engineering techniques to complex machinery. This combination ensures that even older or non-standard compressors can be restored to optimal performance.
For industries where compressor reliability is critical to maintaining productivity, working with a partner that has decades of in-depth engineering knowledge is invaluable. Whether the issue stems from aging equipment, inadequate support, or a complete lack of documentation, a qualified engineering partner can step in to deliver tailored solutions. These experts can navigate challenges like reverse engineering parts, diagnosing performance issues, and restoring equipment to zerohour standards.
Compressors in more remote locations provide additional challenges.
A proven track-record of successful overhauls and revamps demonstrates the tangible benefits of this expertise. By minimizing downtime, extending the lifespan of equipment, and ensuring efficiency, this world-class experience plays a critical role in keeping industrial operations running smoothly. Companies that prioritize working with experienced providers can avoid costly disruptions, improve the reliability of their assets, and extend the life of key equipment— ultimately improving the long-term success of their operations.
For further information please visit www. burckhardtcompression. com
Issue 77 PECM 81