PECM Issue 73 2025 | Page 95

Monometer Foundry Furnaces : A Guide to Rotary , Crucible , Tilting , and Reverberatory Furnaces

Metals
Monometer foundry furnaces are essential in the metal casting industry , providing hightemperature environments for melting metals and alloys . Different types of furnaces cater to specific needs , efficiency levels , and materials . This article explores four primary types : rotary , crucible , tilting , and reverberatory furnaces , highlighting their features , advantages , and applications .
1 . Rotary Furnaces
Rotary furnaces feature a rotating chamber that enables continuous and uniform heating . The rotation promotes efficient mixing and faster melting .
• Key Features : - Continuous operation for higher productivity - Handles up to 70 tonnes of iron - Suitable for ferrous and non-ferrous metals
• Advantages : - High thermal efficiency and automated operation - Reduced labor costs - Ideal for processing scrap metal
• Applications : - Commonly used in metal recycling and alloy production
2 . Crucible Furnaces
Crucible furnaces use a simple design where
metal is placed in a crucible inside a heating unit , making them suitable for small batches and specific metals .
• Key Features : - Fueled by electricity , gas , or oil - Available in various sizes - Made from ceramic or refractory materials
• Advantages : - Precise temperature control for high-quality casting - Versatile for different metals , including precious ones - Lower initial investment
• Applications : - Used in die-casting foundries and specialized metal applications
3 . Tilting Furnaces
Tilting furnaces allow controlled pouring of molten metal , reducing spillage and waste .
• Key Features : - Tilting design for improved pouring control - Available in electric , gas , or oil-powered versions
- Suitable for ferrous and non-ferrous materials
• Advantages : - Enhances safety and efficiency - Can melt large metal quantities in one cycle - Quick crucible changes for different metals
www . monometer . com
TOOLS , PLANT & EQUIPMENT
• Applications : - Used for casting large components like engine blocks , car parts , and industrial items
4 . Reverberatory Furnaces
Reverberatory furnaces have an elongated rectangular hearth and reflect heat from the roof onto the metal , enabling bulk melting .
• Key Features : - Designed for large-scale melting and holding - Uses natural gas , oil , or electric rods for heating
• Advantages : - Ideal for melting large aluminium chunks and copper with oxy-fuel burners - Scalable for different production needs
• Applications : - Common in aluminium alloy production and large-scale foundries
Conclusion
Each Monometer furnace type offers unique advantages for metalworking and casting . Selecting the right furnace improves efficiency , productivity , and quality in foundry operations . Investing in suitable technology helps businesses enhance output and maintain high standards in metal casting . For more information please contact Christopher Hall c . hall @ monometer . com

FURNACES AND FOUNDRY EQUIPMENT SINCE 1913

At Monometer Holdings Limited we specialise in furnace specification and manufacture utilising latest metal melting and recovery , with capacity from 200kgs up to 55 tonnes .
Our professional consultation services are tailored to meet your unique needs , covering everything from furnace design and spare parts specification to equipment installations and servicing .
You can find all products and services online : www . monometer . co . uk
For more information call + 44 ( 0 ) 1702 472201 or email c . hall @ monometer . com
Issue 73 PECM 95