IC-based pressure sensors can be precisely calibrated to measure and monitor these high pressures , ensuring the process is carried out consistently and assuring the effectiveness of sterilisation . As one of the main challenges of HPP is achieving uniform pressure across the entire batch of food , the quick response time of IC pressure sensors help to detect changes almost instantaneously . Manufacturers can then act on this feedback , allowing them to ensure sustained pressure . This level of precision is crucial in reducing spoilage , product recalls and customer dissatisfaction due to compromised packaging .
Even after the food and beverage products have been processed , sensors still have an important role to play . For example , gas sensors are vital for modified atmosphere packaging ( MAP ) applications , where manufacturers change the proportions of atmospheric gases to preserve minimally processed fresh goods such as meat and fish . Semiconductor-based gas
sensors ensure the correct gas composition within each package , preventing spoilage and extending the product ’ s freshness .
Choosing custom Unlike off-the-shelf ICs , applicationspecific integrated circuits ( ASICs ) can be tailored for the exact demands of individual applications . Consequently , opting for an ASIC is preferable for applications with high performance needs , improved system integration and cost effectiveness over time .
The fully optimised chip design of an ASIC means that any unnecessary components can be eliminated , allowing more power to be focused precisely on the features that matter most for the application . Beyond the performance gains , this streamlined design also reduces the bill of materials , lowering the cost per chip .
Within food and beverage processing applications , ASICs offer a wide range of advantages . For example , ASIC-based gas sensors customised for the unique requirements of MAP can monitor gas flow and composition at micro levels , flagging inconsistencies that may not otherwise be detected . Custom IC temperature sensors can be tailored to specific food storage , heating or cooling processes detecting even slight temperature variations . This targeted design makes ASICs ideal for specific industry demands where standard ICs might lack the necessary precision or range .
Tailoring sensors to fit exact needs reduces calibration time , increases system efficiency , and enhances quality control — making ASICs an ideal choice for food and beverage manufacturers looking to maintain high production standards and comply with industry standards .
Sensors are essential for keeping food and beverage production quality high and product recalls low . Opting for a custom IC solution ensures that sensors tasked with ensuring safety , quality and regulatory compliance achieve maximum performance and effectiveness .
www . swindonsilicon . com | sales @ swindonsilicon . com | Tel + 44 ( 0 ) 1793 649400
Issue 72 PECM 35