PECM Issue 70 2024 | Page 82

MACHINING & MACHINERY A SUPERIOR ALTERNATIVE

ADAPT TECH

Using T Slot Extruded Aluminium Profile is a convenient and cost-effective way to build a machine framework

Using T-Slot extruded aluminium profiles for building machine frames offers numerous advantages over traditional steel welding methods . Here ’ s an in-depth look at why this method stands out :

Advantages of T-Slot Extruded Aluminium Profiles 1 . Eliminates Welding and Surface Preparation

• No Welding Required : T-Slot extrusions can be connected using various fasteners and connectors , eliminating the need for welding .

• Anodized Finish : The profiles come pre-anodized , providing a superior and durable surface finish compared to traditional paint jobs . This also eliminates the need for messy and toxic painting processes .

2 . Ease of Use and Flexibility

• Easy Cutting and Assembly : Aluminium profiles are much easier to cut and handle compared to steel . The assembly process is straightforward , requiring simple tools .

• Modular Design : The T-Slot system allows for easy modifications and adjustments . Frames can be dismantled and reassembled if design changes are needed , providing flexibility during the build process .

3 . Precision and Reduced Rework

• No Distortion : Unlike welding , which can cause distortion due to heat , T-Slot assemblies maintain their precision and alignment , reducing the need for rework .

• Consistent Tolerances : The precision machining of T-Slot extrusions ensures that all components fit together accurately , maintaining consistent tolerances throughout the build .

4 . Cost and Time Efficiency

• Reduced Labour Costs : By eliminating welding , grinding , and painting , labour costs are significantly reduced .

• Quicker Turnaround : Preparation and assembly times are reduced , leading to faster project completion .

5 . Safety and Environmental Benefits

• No Hazardous Processes : The absence of welding , grinding , and painting reduces the exposure to hazardous fumes and materials , creating a safer working environment .

• Environmentally Friendly : The anodized aluminium finish is more environmentally friendly compared to traditional painting processes that involve solvents and chemicals .

6 . Durability and Strength

• High Strength-to-Weight Ratio : Aluminium profiles provide a strong and lightweight solution for machine frames , ensuring durability and ease of handling .

• Corrosion Resistance : The anodized surface of the aluminium provides excellent corrosion resistance , ensuring the longevity of the frame .

Conclusion Switching to T-Slot extruded aluminium profiles for your machine frames can greatly enhance the efficiency , precision , and flexibility of your build process . The elimination of welding and painting not only reduces costs and time but also improves safety and environmental impact . With the added benefit of modularity and ease of assembly , T-Slot extrusions offer a superior alternative for high-quality machine frame construction .

Whether you are a seasoned builder of complicated machinery or a complete novice , building a frame with T-Slot Aluminium extrusions is easy .

As the only UK & Ireland distributor of the mk Technology Group aluminium profile range , let AdaptTech Manufacturing Solutions help you create your ideal machine frame . The range includes :

• 40 x 40 profile - ideal for lightweight machine frames .

• 50 x 50 profile - for heavy-duty machine frames with high static loads .

• 60 x 60 profile - the most robust profiles which are the perfect choice for machine frames required to handle the heaviest loads , multi-axis gantries and lifts .

We can assist with your design and help you to select the best connection method . We can provide a fully assembled solution or a kit of parts if you prefer to assemble yourself .

Contact AdaptTech now and let us help you realise your manufacturing solution !

Email info @ adapt-tech . co . uk | Call ( 01949 ) 823751 | Visit www . adapt-tech . co . uk

82 PECM Issue 70