Brillopak ’ s automation architecture service specialises in presenting factory floor plans and equipment installation in phases for a smoother transition to creating a modern packing hall
But we know that deploying automation is a big step as it can be very different to manual operations . There is also an element of perceived risk . Indeed , we ’ ve heard from many food processors and packers who are not fully utilising their new automation equipment , often for simple reasons that were overlooked at the planning stage . These can include simply not asking “ why are we automating ?”, a failure to create forwardlooking requirements plans , engineers and operators being reluctant to use more complex technology , failure to consider future business when planning and failure to involve all stakeholders .
To prevent these issues , we highly recommend you partner with a manufacturer that can act as an expert guide , as you prepare and transition into automation - from planning through design , deployment , evaluation and enhancement , and onto carefully phased and fully scaled operations . There ’ s a lot to consider .
By taking a holistic view of your requirements , your facilities , your business plan , your customers ’ needs and your plant capabilities , Brillopak can help you create an automation action plan that delivers your desired improvements in operations efficiency and a quick payback .
We ’ ve created a multi-stage agenda that captures all plant , project and business requirements and addresses many of the issues before they can even appear . These steps help users to much better understand our process .
Step one is a full plant audit and
We ’ ve created a multistage agenda that captures all plant , project and business requirements and addresses many of the issues before they can even appear .
requirements capture , where we ask the questions ‘ why are you automating ?’ and ‘ what are your business goals , drivers and needs ?’ In step 2 we look at the plant architecture to assess space , utilities , flow and potential . We then look at your packaging , in terms of the product , the package types , the primary materials and the desired throughput . We need to look at this to define the robotic systems .
End-of-line packaging machine design is next , where we examine any unique product / plant / customer factors that could influence design / operation ? At this and every stage the devil is always in the detail . We mustn ’ t forget your people . Here we will look at workforce preparation , especially at skill and staffing levels . Following this we look a little to the future and discuss what you will need in terms of maintenance and service .
Once this has all been finalised we can examine the installation , test and commissioning of your new automation solutions , where we will minimise downtime and ensure your engineering team is part of the process as early as possible .
The final step is to study your future requirements and how a phased approach can take you onto the next evolutionary steps . We can look at how we can help you to enhance and grow your initial installation . Maybe add a second packer and additional conveyors and then copy this three-machine format and co-locate . At each phase we will examine the lessons learnt to define best practice for the next stage . You can grow and expand at your own pace and set operational and financial stage gates to suit your precise needs .
Our award-winning robotic case-loading systems include single-system solutions and everything for end-to-end packing lines , including pack-management conveyor systems , robotic product loaders , crate de-stackers , bale arm closers and palletisers .
Our team has installed over 200 systems , helping transform manual packing halls into semi or fully automated operations .
Ultimately you don ’ t know what you don ’ t know . Our systems are designed with the flexibility to handle multiple product types now and into the future , to ensure that your investment today is still generating payback in 10 years ’ time .
If you ’ d like to discuss a project , please contact us at technicalsales @ brillopak . co . uk or phone us a 01622 872 907 for a free consultation .
For further information , please visit www . brillopak . co . uk
Issue 59 PECM 51