PECM Issue 42 2020 | Page 67

ILAPAK’s Vegatronic 6000SD USDA- compliant system is extremely quick to clean, yielding dramatic reductions in operating costs and increases OEE EXTREME FINISHING frame VFFS, and two years ago, applied this design principle to its HFFS series. Essentially, on an open frame machine, the only enclosed space is the electrical cabinet. The rest of the machine is open, which means product debris falls through the machine rather than getting stuck and that accessibility is much better for cleaning. OPEN FRAME DESIGN On ILAPAK’s machines, the forming tube is mounted on a swivel arm for easy removal, reducing changeover downtime and increasing machine efficiency. This also means that the operator can remove the forming tube out of the way of the discharge conveyor and pick it up without any tripping hazards. All film and product contact parts should have ‘extreme’ finishing and guarding should be constructed from material that is highly resistant to harsh cleaning detergents. ILAPAK’s USDA compliant machines go through a passivation process after welding. This seals the porous stainless steel surface, creating a super-smooth finish. Historically, FFS machines were closed frame in their design - in other words, all electrical and mechanical components, motors and drives were housed within a box or frame. The closed frame design can lead to product or liquid getting trapped in the closed box - a breeding ground for bacteria. In 2007, ILAPAK was one of the first to introduce an open REMOVAL OF PARTS FAN COVER DESIGN Motors and gear boxes usually have fans on them, which creates a contamination hotspot as product can fall into the fans and collect. ILAPAK uses motors which are sealed to IP66 or 67, with some motors up to IP69k rating, preventing ingress of product and enabling full washdown. ILAPAK’s Vegatronic 6000SD incorporates all of these features, which makes for a USDA- compliant system that is extremely quick to clean, yielding dramatic reductions in operating costs and increases OEE (Overall Equipment Efficiency). www.ilapak.co.uk Issue 42 PECM 67