PECM Issue 42 2020 | Page 104

PACKAGING STREAMLINED WORKING BRILLOPAK CRATE DESTAKERS SUPPORT MORRISONS’ WORKER WELLBEING AND EFFICIENCY To help two Morrisons packing plants overcome production bottlenecks, Brillopak has installed four Crate DeStakers at the start of four robotic pick and place case packing cells. However, the real benefit is the difference the machines have made to workforce health and safety and job satisfaction, reports Rushden’s site manager Andy Day. 104 PECM Issue 42 Upstream, Brillopak Crate DeStakers have put a stop to operatives repeatedly overstretching to lift, separate and place clean retail baskets in a constant stream onto conveyors for filling. Both Rushden and Gadbrook fresh produce depots supplying Morrisons’ customers nationwide recently invested in four state-of- the-art UniPacker Robotic Pick and Place Cells for packing vertical form fill and seal potato bags into standard sized 600mmx400mm crates. Having automated their packing lines, both sites needed assurance that the supply of crates to the robotic cells would be fast enough to not cause a backlog or result in labour being relocated to such a strenuous and repetitive task.