PECM Issue 39 2019 | Page 64

CONTROL & AUTOMATION AUTOMATION SOLUTION ADNAMS HOW TO ORGANISE A PICK-UP IN A BREWERY While brewing in Britain pre-dates the Roman invasion in 54AD, its evolution has helped to propel the food and beverage industry to become the country’s largest manufacturing sector. As techniques have been honed over the subsequent centuries, numerous breweries have established themselves as household names. Adnams still operates out of its original 18th century site in Southwold, but its commitment to tradition has not stopped it implementing a 21st century end-of-line automation solution. “Adnams Brewery has been in Southwold since 1872,” begins Fergus Fitzgerald, Head Brewer at Adnams. “We brew mostly cask beer but we have invested in expanding our range over the last few years to include 64 PECM Issue 39 a variety of keg beers, as well as a distillery. It’s quite a changing brewery really. “We can brew up to 40 different beers over the course of a year – we have our core beers that we do day-in, day-out, but we also have our seasonal beers and one-offs too. We brew about 100,000 barrels a year – although by barrel I mean a brewer’s barrel – which is 163 litres.” The brewery still operates out of its original site at the heart of Southwold, and produces the equivalent of 1,900 barrels of beer a day. However, fitting a 21st century brewery into a 19th century building has proved to be an on-going challenge for Fergus and his team, as they have looked to keep pace with modern brewing methods and rapidly expanding consumer demands for a much wider portfolio of beers and spirits. One area where the brewery has looked to take serious strides forward is the introduction of automation; and more specifically, the use of robotic end-of-line palletising systems to process the beer barrels once they have been filled. Fergus continues: “While we’ve expanded our portfolio in recent years, cask beer very much remains a core part of the brewery. At the end of our main cask filling line – where we put the beer into the barrels – we had an old palletiser which took up a lot of space.