PECM Issue 39 2019 | Page 60

CALIBRATION SOLUTIONS GOING UNDERGROUND INDYSOFT ENSURING THE SAFETY AND EFFICIENT OPERATION OF THE TUBE With a history that dates back to 1863 when the world’s first underground railway, London Underground, was formed in 1985. Having continuously evolved to meet the expanding transport needs of Greater London and parts of the counties of Buckinghamshire, Hertfordshire and Essex, London Underground Limited (LUT) has grown in to an immense network. Today’s far-reaching system serves 275 stations and embracers over 408 km of railway, ensuring that an astonishing three million passenger journeys are made daily. To help ensure the safety and efficient operation of the tube, LUT engineers have access to more than 20,000 instruments and gauges. In addition to specialised and bespoke equipment, the extensive inventory includes track gauges, multi-meters, torque wrenches, crimp tools, verniers, micrometers, and electrical and pressure gauges. To certify the continued accuracy of LUT’s gauges and instruments, calibration procedures are performed by a team of skilled calibration engineers at LUT’s Lillie Road depot in Fulham. Each calibration staff member has access to a variety of highly accurate, UKAS traceable calibration apparatus, including torque testers, digital height gauges, manometers, plus electrical and pressure test equipment. It is the calibration department’s job to track the location of these gauges and instruments and to ensure that each piece of equipment remains in calibration. In addition to LUT’s huge gauge and instrument inventory being distributed over multiple locations that have several different departments, items can also be booked-out and used on-site. Given that LUT’s calibration procedures takes place either on a 6 month or 12 month cycle, the status and tracking of 20,000 instruments and gauges has previously presented extremely challenging logistical problems. LUT’s calibration facility previously operated a business process compliance system, although, as LUT’s gauge and instrument inventory grew, this inflexible software struggled to handle the large volumes of records and the required management tasks. To help overcome these difficulties a search was made to find a flexible software package that was able to match all of the company’s 60 PECM Issue 39 stringent demands, and that would also remain ‘future-proof’ as LUT’s gauge and instrument inventory grew. Having considered several other options, IndySoft was judged to be the most suitable software for both current and future needs. After LUT purchased its first user licence and following a short training period, staff were immediately able to make use of all basic tasks, then, as IndySoft proved to be intuitive and easy to use, more advanced functions were quickly mastered. Also, all existing gauge data and history was imported directly into the IndySoft program, from LUT’s older application, without any problems. As LUT’s calibration department have quite specific requirements the help and support provided by IndySoft allowed the software to be configured to suit the department’s own particular needs. Now, as IndySoft introduces additional software features, LUT staff makes use of the company’s readily available support and assistance. For instance, having recently implemented an IndySoft feature that, at the start of every month, allows the department to automatically email its ‘customers’ with a calibration-due reminder, IndySoft’s UK staff provided help in putting the new system into practice.