PECM Issue 39 2019 | Page 28

EDITOR’S CHOICE INNOVATIVE SOLUTIONS ULMA PACKAGING OPTIMISING PRODUCTION FOR MANUFACTURERS WITH AUTOMATION In today’s increasingly demanding business environment, it is vital companies identify efficiency and productivity gains if they are to continue to thrive. With that in mind, Steve Craddock, Business Manager – Automation Projects at ULMA Packaging UK, explains how implementing automated packaging technology can help manufacturers optimise production processes and lower labour costs. The manufacturing sector’s needs are diverse and ever-changing, and packaging machinery has become more sophisticated to meet these requirements. Automation could help lower company labour costs while increasing operational efficiency and upping production capacity, creating a stable platform for further growth. This is especially the case for manufacturers producing a wide array of products, where adopting innovative solutions could help site owners and operators adapt to more complex packaging needs. Product quantities are a key consideration when selecting appropriate machinery. 28 PECM Issue 39 Automated lines, for example, would be an ideal recommendation at sites requiring product packaging and processing on a larger scale. Consequently, an automated packaging solution can boost output while lowering cost, helping these companies realise new avenues for growth. Existing lines do not need to be scrapped to install a bespoke automation solution – instead, it can be adapted to fit current site processes. Indeed, some of the best automated packaging lines feature a very simple design, far away from any stereotypes around overly-complex robotics and complicated trials. A good example of this is Border Biscuits Ltd., which worked with ULMA Packaging to overhaul the packaging line at its Lanark factory. The factory produced over 300,000 packets of biscuits every week, which needed to packaged quickly and to a high level of quality. ULMA installed two Atlanta Hi-tech flowrappers with Dakota infeed units, which automatically carry biscuit packets into cardboard containers for storage and distribution. As a result, the company doubled the output of its most popular range. Manufacturers that are already satisfied with their current packaging processes can potentially implement an end-of-line solution to realise efficiency gains. By introducing an automated loading system into the line’s final stages, for example, packaged goods can be moved into baskets and pallets to enable quicker delivery. As a result, the company can redeploy its workforce to carry out more complex tasks, further improving production. By making the switch from manual or semi- automated packaging lines, companies could transform their production capacity while markedly reducing operational costs.   To find out more please visit: www.ulmapackaging.co.uk/, alternatively, contact ULMA Packaging UK.